纺织学报 ›› 2017, Vol. 38 ›› Issue (01): 35-39.doi: 10.13475/j.fzxb.20160106105

• 纺织工程 • 上一篇    下一篇

棉/大麻纤维混纺低损耗工艺优化

  

  • 收稿日期:2016-01-29 修回日期:2016-09-26 出版日期:2017-01-15 发布日期:2017-01-16

Low-loss optimization of cotton/ hemp blending process

  • Received:2016-01-29 Revised:2016-09-26 Online:2017-01-15 Published:2017-01-16

摘要:

为降低基于棉纺系统的棉/大麻混纺纱在纺纱过程中造成的大麻损耗,在对棉纺前纺系统进行设备改造的基础上,设计了预处理棉与大麻普梳混纺、预处理棉与预处理大麻普梳混纺、预处理棉与大麻精梳混纺3套方案,通过其与原棉纺系统纺制的棉/大麻混纺纱的损耗与品质对比,确定了减少损耗,提高制成率的优化工艺方案:预处理棉与大麻精梳混纺方案,即原棉经过预处理后与大麻纤维混合,经过进行机器改造后的开清棉、梳棉、精梳设备,最终纺制成细纱。该工艺在原有工艺的基础上损耗降低16.7%,纱线条干略有下降但在可以接受的范围之内,纱线强度没有明显差别,制成率由原来的65%提高到了81.7%,降低了大麻产品的成本。

关键词: 大麻纤维, 低损耗工艺优化, 制成率, 条干变异系数, 拉伸断裂强力

Abstract:

In order to reduce the loss of hemp fiber of cotton/ hemp blended yarns on cotton spinning systems, 3 experiments are designed: a pretreated cotton and hemp carding blend system, a pretreated cotton and pretreated hemp carding blend system and a pretreated cotton and hemp combing blend system, based on the equipment modification of cotton spinning systems. By comparing the loss and quality of the cotton/hemp blended yarns of 3 designed systems with original spinning systems, the optimal low-loss process derives from the pretreated cotton and hemp combing blend system, i. e. , yarns are spun by preterating the raw coton and mixing with hemp on modified opening, cleaning, carding and combing devices. The losses reduce by 16.7%, yarn evenness declines slightly but within an acceptable range and the tensile fracture properties of yarns have no significant difference. The pull rate increases from 65% to 87.1%, reducing the cost of hemp products.

Key words: hemp fiber, low-loss optimization, pull rate, variation coefficient, tensile strength

[1] 孟超然 毕雪蓉 李佳蔚 郁崇文. 丹蒽醌对氧化脱胶苎麻纤维理化性能的调控[J]. 纺织学报, 2018, 39(02): 78-85.
[2] 钟智丽 朱敏 张宏杰 翁琦. 大麻纤维在氯化锂/N,N-二甲基乙酰胺溶解体系中的溶解特性[J]. 纺织学报, 2016, 37(11): 92-97.
[3] 陈美玉 来侃 孙润军 陈立成 王玉. 大麻/聚乳酸复合发泡材料的力学性能[J]. 纺织学报, 2016, 37(01): 28-34.
[4] 杨自平, 张建春, 张华, 张晓霞, 高志强. 基于PAS2050规范的大麻纤维产品碳足迹测量分析[J]. 纺织学报, 2012, 33(8): 140-144.
[5] 陈志华;马顺彬. 竹浆纤维含量及纬密对棉/竹浆纤维交织物力学性能的影响[J]. 纺织学报, 2010, 31(7): 38-42.
[6] 张金秋;张建春;王善元. 柔软整理对大麻纤维性能的影响[J]. 纺织学报, 2010, 31(4): 98-102.
[7] 杜兆芳;刘晓华;程贤生;宋雷. 大麻纤维针刺毡Mg(OH)2整理后的热性能分析[J]. 纺织学报, 2010, 31(3): 68-71.
[8] 季英超;姜凤琴;赵玉萍. 纤维用大麻品种的优选[J]. 纺织学报, 2010, 31(12): 19-22.
[9] 张金秋;张建春. 精细化加工对大麻纤维理化性能的影响[J]. 纺织学报, 2009, 30(11): 81-87.
[10] 吴君南;郝新敏;冯新星;张加忠;陈建勇. 闪爆处理对大麻纤维结构与性能的影响[J]. 纺织学报, 2008, 29(4): 14-17.
[11] 季英超;张超波;姜凤琴. 稳压时间对大麻韧皮纤维闪爆脱胶效果的影响[J]. 纺织学报, 2008, 29(1): 66-68.
[12] 俞春华;冯新星;贾长兰;陈建勇. 大麻纤维高温-酶联合脱胶技术[J]. 纺织学报, 2007, 28(6): 78-82.
[13] 周永凯.;张建春;张华. 大麻纤维的抗菌性及抗菌机制[J]. 纺织学报, 2007, 28(6): 12-15.
[14] 吴君南;郝新敏;唐宗留;张加忠;陈建勇. 大麻纤维高温闪爆联合脱胶技术[J]. 纺织学报, 2007, 28(11): 76-80.
[15] 李锦华. 大麻/棉针织面料的染整工艺[J]. 纺织学报, 2006, 27(8): 92-94.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!