纺织学报 ›› 2017, Vol. 38 ›› Issue (07): 23-27.doi: 10.13475/j.fzxb.20160902105

• 纤维材料 • 上一篇    下一篇

不同填充密度的梯度结构复合滤材的制备及其性能

  

  • 收稿日期:2016-09-13 修回日期:2017-04-07 出版日期:2017-07-15 发布日期:2017-07-18

Preparation and properties of gradient filter materials with different packing density

  • Received:2016-09-13 Revised:2017-04-07 Online:2017-07-15 Published:2017-07-18

摘要:

为使滤料在同等过滤效率下具有较低的过滤阻力,以聚丙烯(PP)为原料,用熔体静电纺丝技术在线制备了纤维填充密度梯度复合滤料。研究了不同收卷速度下制备的复合滤料的过滤效率,发现复合滤材的过滤效率随收卷速度的增加而降低;选择3种收卷速度制备出3种同等厚度的纤维网,并计算其对应的纤维填充密度;最后在聚丙烯纺粘非织造基材上直接沉积3层不同填充密度的纤维网,经热压制备梯度复合滤料,结果表明,在同等过滤效率下,纤维填充密度不同的梯度结构复合滤料具有低阻特性,对粒径大于等于2.0 μm颗粒的过滤效率最高达87.0%,过率阻力为8.0 Pa,透气率为187.0 mm/s。

关键词: 熔体静电纺, 聚丙烯, 纤维填充密度, 梯度滤材, 过滤性能

Abstract:

In order to prepare filter with low resistance performance under the same filtration effficiency, the combined melt-electrospinning and hot-pressing device was used to prepare fiber packing density gradient composite filters with polypeopylene (PP) sa raw material. Firstly, the filtration efficiency of the composite filters perpared under defferent rolling-up speeds was studied. It is found that the filtration efficiency of composite fileters decreases with the increase of the rolling-up speed. Secondly, three rolling-up speeds were selected to prepare three fiber nets with the same thickness, and their packing densities were calculated. Finally, the fiber nets with different packing densities were combined with PP spun bonded nonwoven to pripare gradient filters. The results show that the obtained composite filters with gradient have low resistance under the same filtration efficiency.  In addition, the filtration efficiency of particles with a particle size greater than or equal to 2.0 μm is 87.0 %, the filtration resistance is 8.0 Pa,and the air permeability is 187.0 mm/s.

Key words: melt-electrospinning, polypropylene, fiber packing density, gradient filter material, filtration property

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