纺织学报 ›› 2017, Vol. 38 ›› Issue (10): 104-112.doi: 10.13475/j.fzxb.20161004909

• 机械与器材 • 上一篇    下一篇

应用聚类神经网络的异纤检测多类光源优化设计

  

  • 收稿日期:2016-10-17 修回日期:2017-05-24 出版日期:2017-10-15 发布日期:2017-10-16

Optimization design of multi-light source for foreign fiber detection based on clustering neural network

  • Received:2016-10-17 Revised:2017-05-24 Online:2017-10-15 Published:2017-10-16

摘要:

为使电荷耦合元件(CCD)精确采集处理异纤图像并对多类异纤进行检测,提出了一种基于模糊聚类神经网络的异纤检测多类光源优化设计方法。通过分析CCD成像与入射光能量的关系,推导出多类异纤检测的光源量,建立了CCD靶面曝光量函数,确定光源的最佳检测位置,通过图像参数方程,分析CCD背景板图像的光线分布及平均灰度,通过模糊聚类分析,综合考虑输入值的全部信息建立了多类光源的模糊聚类神经网络,对光源进行优化设计。设计结果表明,最佳检测位置是异纤处于中心位置,在光源数量为10,两侧距离为3mm,神经网络的收敛误差均达到预期值,异纤检出率达到94.79%,符合企业异纤检测实际生产的要求。

关键词: 异纤检测, 光源优化设计, 电荷耦合元件, 模糊聚类分析

Abstract:

In order to allow Charge-coupled Device CCD to accurately collect and deal with the different fiber image and detect the multiple types of different fibers, a new method based on fuzzy clustering neural network is proposed. Detailed describe the working principle of this kind of light source system, through the analysis of the relationship between CCD imaging and the incident light energy to determine the number of test of the light source; establish of exposure as a function of the amount of the CCD target surface, analyzes the optimum light source position detection; finally, the background image for the CCD plate light distribution and average gray level through the parametric equation of image analysis, by means of fuzzy clustering analysis, considering the input values of all the information build multi type of light source, fuzzy clustering neural network, optimization design of the light source and the number of distance. The design result shows that the best detection position is different fiber in position 1 / 2 of the tube, in the number of light source system for 10, distance on both sides of the light source is 3mm, the neural network convergence error reached the expected value, and the foreign fiber detection rate reaches 94.79 %, meeting the requirements of actual production.

Key words: foreign fiber detection, optimization design of light source, charge-coupled device, fuzzy cluster analysis

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