预制体缝合针稳定性分析及插刺机构改进设计

doi:10.13475/j.fzxb.20180504106

纺织学报 ›› 2019, Vol. 40 ›› Issue (10): 171-176.doi: 10.13475/j.fzxb.20180504106

预制体缝合针稳定性分析及插刺机构改进设计

董九志(), 宋宗建, 陈云军, 蒋秀明

天津工业大学天津市现代机电装备技术重点实验室,天津 300387

收稿日期:2018-05-16 修回日期:2019-07-15 出版日期:2019-10-15 发布日期:2019-10-23
作者简介:董九志(1981—),男,讲师,博士。主要研究方向为新型纺织机械设计制造及自动化、机电一化技术。E-mail: dongjiuzhi@tjpu.edu.cn。
基金资助:
天津市科技支撑重点计划项目(15ZCZDGX00840)

Stability analysis of suture needle of prefabricated parts and improvement of inserting mechanism

DONG Jiuzhi(), SONG Zongjian, CHEN Yunjun, JIANG Xiuming

Advanced Mechatronics Equipment Technology Tianjin Area Major Laboratory, Tiangong University, Tianjin 300387, China

Received:2018-05-16 Revised:2019-07-15 Online:2019-10-15 Published:2019-10-23

摘要/Abstract

摘要：

针对70 mm厚预制体正交叠层机织碳布缝合装置在缝合碳布过程中易出现超长缝合针压杆失稳问题,在对缝合针进行稳定性分析的基础上,设计了增大其失稳临界力的改进机构。该机构由抱针凸轮、抱针杆及抱针块等组成,设计的理论依据是通过抱针块增加缝合针中段约束点,减小缝合针悬臂长度,同时利用抱针凸轮控制抱针块在缝合针刺入叠层碳布后的位置,确保抱针块始终处于使缝合针失稳临界力最大时的位置。抱针凸轮轮廓曲线根据抱针块位置变化轨迹由MatLab生成并优化,抱针块相对于缝合针的位置变化轨迹依据欧拉公式确定。为验证改进后的单针插刺机构原理可行性,进行了正交叠层机织碳布插刺实验,结果表明其原理可行,工作可靠。

关键词: 复合材料缝合, 预制体缝合, 缝合针, 缝合技术, 单针插刺机构

Abstract:

Aiming at the problem of easy occurrence of pressure bar destabilization of the long sewing needle during the sewing of the carbon cloth by orthogonal-crossed woven carbon cloth sewing device for the 70 mm-thick prefabricate, based on the analysis of the stability of the sewing needle, a mechanism was designed to increase the destabilization critical force. The mechanism is composed of a needle-holding cam, a needle-holding pole and a needle-holding block. The theoretical basis for the design is to reduce the cantilever length of the sewing needle by increasing the constraint point of the middle part of the needle by the needle-holding block, and to ensure the block always in the position where the destabilization critical force of the sewing needle is maximized by the limitation of the needle-holding cam, after the sewing needle penetrates into the carbon cloth. The contour of the cam is generated and optimized by MatLab according to the changing track of the position of the needle-holding block, which is determined according to the Euler formula. For verifying the feasibility of this improved single needle insertion mechanism, an insertion experiment of orthogonal-crossed woven carbon cloth was performed. The results showed that the principle is feasible and the working process is reliable.

Key words: sewing of composite, sewing of prefabricate, sewing needle, sewing technology, single needle insertion mechanism

中图分类号:

TH122

董九志, 宋宗建, 陈云军, 蒋秀明. 预制体缝合针稳定性分析及插刺机构改进设计[J]. 纺织学报, 2019, 40(10): 171-176.

DONG Jiuzhi, SONG Zongjian, CHEN Yunjun, JIANG Xiuming. Stability analysis of suture needle of prefabricated parts and improvement of inserting mechanism[J]. Journal of Textile Research, 2019, 40(10): 171-176.

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预制体缝合针稳定性分析及插刺机构改进设计

Stability analysis of suture needle of prefabricated parts and improvement of inserting mechanism

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