纺织学报 ›› 2020, Vol. 41 ›› Issue (08): 166-171.doi: 10.13475/j.fzxb.20200303306

• 专栏:医用防护纺织品 • 上一篇    下一篇

闪蒸纺纳微米纤维非织造技术的研究进展

夏磊1(), 程博闻2, 西鹏3, 庄旭品1, 赵义侠1, 刘亚1, 康卫民1, 任元林1   

  1. 1.天津工业大学 纺织科学与工程学院, 天津 300387
    2.天津科技大学 化学工程与材料科学学院,天津 300222
    3.天津工业大学 材料科学与工程学院, 天津 300387
  • 收稿日期:2020-03-12 修回日期:2020-05-28 出版日期:2020-08-15 发布日期:2020-08-21
  • 作者简介:夏磊(1983—),男,副教授,博士。主要研究方向为纳微米纤维及其功能化。E-mail: xia1983@163.com。
  • 基金资助:
    天津市自然科学基金项目(18JCQNJC71900)

Research progress of flash spinning nano/micro-fiber nonwoven technology

XIA Lei1(), CHENG Bowen2, XI Peng3, ZHUANG Xupin1, ZHAO Yixia1, LIU Ya1, KANG Weimin1, REN Yuanlin1   

  1. 1. School of Textile Science and Engineering, Tiangong University, Tianjin 300387, China
    2. College of Chemical Engineering and Materials Science, Tianjin University of Science & Technology, Tianjin 300222, China
    3. School of Material Science and Engineering, Tiangong University, Tianjin 300387, China
  • Received:2020-03-12 Revised:2020-05-28 Online:2020-08-15 Published:2020-08-21

RichHTML

64

PDF (PC)

545

摘要：

为拓展纳微米纤维的制备方法,拓宽防护服面料的来源,对闪蒸法制备纳微米纤维非织造布及其用于防护服的研究进展进行综述。介绍了闪蒸纺丝所用原料的种类及目前存在的问题,对纺丝工艺、纺丝过程及产品进行阐述;总结了闪蒸纺丝技术国内外研究现状及趋势,分析了闪蒸非织造布的特点和应用;讨论了闪蒸非织造布防护服的分类以及目前使用中存在的问题;最后提出闪蒸纺丝技术是目前发展前景良好的纳微米纤维非织造布制备技术,闪蒸非织造布可作为一种理想的防护服面料,发展该技术对提高我国非织造行业技术水平,保护人民生命健康具有重要意义。

关键词: 闪蒸纺丝, 纳微米纤维, 非织造布, 防护服, 纺丝原理

Abstract:

In order to expand the preparation methods of nano/micro-fibers and broaden the source of medical protective suit fabrics, the research progress in flash spinning nano/micro-fibers nonwoven and the application as protective suit were reviewed. The types of raw materials used in flash spinning and the current problems were introduced, and the spinning technology, process and products were described. The research status and trends of flash spinning technology were summarized, while the characteristics and applications of flash spinning nonwovens were analyzed. The flash spinning nonwovens, due to their structural and property features, can be used as a protective fabric, and the classification and the existing problems in current use were discussed. The flash spinning technology is a nano/micro-fiber nonwoven fabric preparation technology with good development prospect at present, and it is of great significance to improve the technical level of China's nonwovens industry and protect people's health and life.

Key words: flash spinning, nano/micro-fiber, nonwoven, protective suit, spinning principle

中图分类号: 

  • TS174.8

图1

闪蒸纺丝设备示意图 1—磁力搅拌; 2—冷却水进口; 3—冷却水出口; 4—压力表; 5—高压釜; 6—加热控制器; 7—二氧化碳罐; 8—高压阀门; 9—喷丝头; 10—纤维丝束; 11—纺丝箱; 12—排风机; 13—接收装置; 14—压辊; 15—卷绕辊。"

图2

闪蒸纺丝过程及纳微米纤维网结构"

图3

闪蒸非织造布的扫描电镜照片(×600)"

[1] REVAIAH R, KOTRESH T. Technical textiles for military applications[J]. Journal of The Textile Institute, 2020,111(2):273-308.
[2] GUO D C, SUN Z Y, XU L D. Water-soluble luminescent-electrical magnetic trifunctional composite nanofibers prepared via electrospinning technique[J]. Materials Letters, 2015,159(11):159-162.
[3] TANG X Y, YU Y. Electrospinning preparation and characterization of alumina nanofibers with high aspect ratio[J]. Ceramics International, 2015,41(8):9232-9238.
[4] ZHOU W P, LI Z, ZHANG Q. Gas flow-assisted alignment of super long electrospun nanofibers[J]. Journal of Nanoscience and Nanotechnology, 2007,7(8):2667-2673.
pmid: 17685282
[5] 蔡莉, 吴昊, 廖学品, 等. 胶原纤维为模版制备TiO2及La/TiO2纳米纤维及光催化活性研究[J]. 无机化学学报, 2011,27(4):611-618.
CAI Li, WU Hao, LIAO Xuepin, et al. Synjournal and photo-catalytic activities of TiO2 and La/TiO2 nano-fiber using collagen fiber as template[J]. Chinese Journal of Inorganic Chemistry, 2011,27(4):611-618.
[6] PAPEN B, LAN B, GRIJPMA D, et al. A facile method to fabricate poly(L-lactide) nano-fibrous morphologies by phase inversion[J]. Acta Biomaterialila, 2010,6(7):2477-2483.
[7] ALASSOD A, ABEDALWAFA M, XU G B. Evaluation of polypropylene melt blown nonwoven as the interceptor for oil[J]. Environmental Technology, 2020,1:1-36.
[8] 杜晨辉, 夏磊, 刘亚. 闪蒸纺超细纤维非织造布应用研究[J]. 非织造布, 2008,16(2):27-30.
DU Chenhui, XIA Lei, LIU Ya. Application and researches of the flash-spinning ultra-fine fiber nonwovens[J]. Nonwovens, 2008,16(2):27-30.
[9] MCGINTY B, MILDLOTHINAN V. Flash-spun productes: US9844176[P]. 2004-02-26.
[10] SHIN H. Flash spinning solution and flash-spinning process using straight chain hydrofluorocar-bon co-solvents: US6046118[P]. 2004-05-21.
[11] THOMAS A S. Flash-spinning process and solution: US 5123983[P]. 2002-06-01.
[12] 阿曼特罗特J E, 马林R A, 马沙尔L R. 形成均匀分布材料的方法: 200480008674.0[P]. 2009-09-09.
AMANTROTH J E, MARIN R A, MARCHAL L R. Method for forming uniformly distributed material: 200480008674.0[P]. 2009-09-09.
[13] 任元林, 程博闻. 闪蒸非织造布工艺研究及应用的进展[J]. 产业用纺织品, 2006,24(2):1-4.
REN Yuanlin, CHENG Bowen. Evolvement of study of manufacturing process and application of flash spinning nonwovens[J]. Technical Textiles, 2006,24(2):1-4.
[14] BLADES H, WHITE J R. Flash spinning solution: US 3081519[P]. 1963-03-19.
[15] 范米维德J V, 施米茨C, 马蒂伊尤J, 等. 丛丝片材: 201580032522.2[P]. 2017-05-31.
FAMIDEL J V, SCHMITZ C, MATHIEU J, et al. Fiber bundle sheet: 201580032522.2[P]. 2017-05-31.
[16] 施米茨C, 范米维德J V. 闪蒸纺丝方法:201680033302.6[P]. 2018-03-27.
SCHMITZ C, FAMIDEL J V. Flash spinning method: 201680033302.6[P]. 2018-03-27.
[17] ANDREW P, HYUNKOOK S. Plexifilamentary strand of blended polymers: US6096421A[P]. 2000-08-01.
[18] 施米茨C, 范米维德J V. 闪蒸纺丝方法、纺丝混合物及其用途: 200380022743.9[P]. 2007-09-05.
SCHMITZ C, FAMIDEL J V. Flash spinning method, spinning mixture and its application: 200380022743.9[P]. 2007-09-05.
[19] 马林R A, 马沙尔L R. 闪蒸纺制的薄片材料: 00814511.3[P]. 2005-10-05.
MARIN R A MARSHAL L R. Flash-spun sheet material: 00814511.3[P]. 2005-10-05.
[20] 魏恩伯格M G, 哈丁T W. 包含亚微米长丝的闪纺纤网及其成形方法: 200580043448.0[P]. 2011-05-11.
WEIBERG M G, HARTING T W. Flash spinning web containing sub-micro filaments and forming method: 200580043448.0[P]. 2011-05-11.
[21] 冷纯廷, 李旭阳, 张旭. 闪蒸法非织造布的应用现状及前景[J]. 产业用纺织品, 1998,16(8):27-28.
LENG Chunting, LI Xuyang, ZHANG Xu. Application present and prospect of flash spinning nonwovens[J]. Technical Textiles, 1998,16(8):27-28.
[22] 庄毅, 张玉梅, 王华平. 闪蒸纺丝技术[J]. 合成纤维工业, 2000(6):26-28.
ZHUANG Yi, ZHANG Yumei, WANG Huaping. Technology of flash spinning[J]. China Synthetic Fiber Industry, 2000(6):26-28.
[23] 吴卫星, 袁晓燕. 闪蒸法非织造布的研究进展[J]. 天津工业大学学报, 2004,23(4):98-100.
WU Weixing, YUAN Xiaoyan. Study advances of flash-spun nonwovens[J]. Journal of Tianjin Polytechnic University, 2004,23(4):98-100.
[24] 孙晓慧, 郭秉臣. 闪蒸法非织造布的生产与应用前景[J]. 非织造布, 2006,12(6):8-11.
SUN Xiaohui, GUO Bingchen. Development and application foreground of flash nonwovens[J]. Nonwovens, 2006,12(6):8-11.
[25] 阚泓, 王国建. 闪蒸法非织造布专利技术分析[J]. 纺织科技进展, 2019(9):28-33.
KAN Hong, WANG Guojian. Patent analysis on flash spinning technology[J]. Progress in Textile Science & Technology, 2019(9):28-33.
[26] 罗章生, 徐俊勇, 罗铮. 一种喷嘴及设有该喷嘴的闪蒸纺丝设备:201821501901.9[P]. 2019-07-26.
LUO Zhangsheng, XU Junyong, LUO Zheng. Nozzle and flash spinning equipment with the nozzle: 201821501 901.9[P]. 2019-07-26.
[27] 罗章生. 一种闪蒸纺丝设备及其纺丝方法:201710805631.4[P]. 2019-01-01.
LUO Zhangsheng. Flash spinning equipment and spinning method: 201710805631.4[P]. 2019-01-01.
[28] 程博闻, 西鹏, 夏磊. 一种闪蒸纺制超细纤维的设备和方法:200710150364.8[P]. 2008-05-07.
CHENG Bowen, XI Peng, XIA Lei. Equipment and method for flash spinning spinning ultrafine fibers: 200710150364.8[P]. 2008-05-07.
[29] 夏磊. 闪蒸超细纤维非织造布的制备及功能化研究[D]. 天津:天津工业大学, 2011: 21-30.
XIA Lei. Study on preparation and functionalization of flash spinning ultrafine fiber and nonwoven[D]. Tianjin: Tianjin Polytechnic University, 2011: 21-30.
[30] XIA Lei, XI Peng, CHENG Bowen. High efficiency fabrication of ultrahigh molecular weight polyethylene submicron filaments/sheets by flash-spinning[J]. Journal of Polymer Engineering, 2016(36):97-102.
[31] XIA Lei, XI Peng, CHENG Bowen. A comparative study of UHMWPE fibers prepared by flash-spinning and gel-spinning[J]. Materials Letters, 2015(147):79-81.
[32] XIA L, XI P, CHENG B W. The application of central composite design in flash spinning[J]. Advanced Materials Research, 2011, 332-334:471-474.
[33] ZHANG D, XIA L, XI P. The application and researches of flash spinning nonwoven[J]. Advanced Materials Research, 2011, 332-334:683-686.
[34] 罗益锋, 罗晰旻. 不断创新发展的防护材料[J]. 高科技纤维与应用, 2016,41(3):12-16.
LUO Yifeng, LUO Xiwen. Continued innovative developments of protection materials[J]. Hi-Tech Fiber & Application, 2016,41(3):12-16.
[35] TANG B, WANG X, LI Q, et al. Estimation of the transmission risk of the 2019-nCoV and its implication for public health interventions[J]. Journal of Clinical Medicine, 2020,9(2):462-471
[36] REVAIAH R, KOTRESH T. Technical textiles for military applications[J]. Journal of The Textile Institute, 2020,111(2):273-308.
[1] 张婷婷, 张杰, 田新宇, 陈祯, 任玮. 气密型化学防护服研究进展[J]. 纺织学报, 2020, 41(12): 174-181.
[2] 孟晶, 高珊, 卢业虎. 石墨烯气凝胶复合防火面料防护性能的影响因素[J]. 纺织学报, 2020, 41(11): 116-121.
[3] 王秋萍, 张瑞萍, 李成红, 张葛成. 导电涤纶非织造布的制备及其性能[J]. 纺织学报, 2020, 41(10): 116-121.
[4] 孙焕惟, 张恒, 甄琪, 朱斐超, 钱晓明, 崔景强, 张一风. 丙烯基纳微米弹性过滤材料的熔喷成型及其过滤性能[J]. 纺织学报, 2020, 41(10): 20-28.
[5] 翟丽娜, 李俊, 杨允出. 热防护服装测评用传感器的发展及其研究现状[J]. 纺织学报, 2020, 41(10): 188-196.
[6] 王凤龙, 王建明, 周羿恬, 赵明会. 吸水树脂吸液性能研究[J]. 纺织学报, 2020, 41(09): 21-26.
[7] 陈诗萍, 陈旻, 魏岑, 王富军, 王璐. 医用防护服的构效特点及其研发趋势[J]. 纺织学报, 2020, 41(08): 179-187.
[8] 闵小豹, 潘志娟. 国内外医用防护服结构与功能的比较与分析[J]. 纺织学报, 2020, 41(08): 172-178.
[9] 安琪, 付译鋆, 张瑜, 张伟, 王璐, 李大伟. 医用防护服用非织造材料的研究进展[J]. 纺织学报, 2020, 41(08): 188-196.
[10] 周惠林, 杨卫民, 李好义. 医用口罩过滤材料的研究进展[J]. 纺织学报, 2020, 41(08): 158-165.
[11] 吕汉明, 王翔宇, 刘凤坤. 基于介电谱的醋酸酯水刺非织造布含水率估算[J]. 纺织学报, 2020, 41(06): 55-60.
[12] 何佳臻, 薛萧昱, 王敏, 李俊. 基于最大衰减因子模型的服装热防护性能预测[J]. 纺织学报, 2020, 41(06): 112-117.
[13] 吕凯敏, 戴宏钦. 化学防护服的研究进展[J]. 纺织学报, 2020, 41(05): 191-196.
[14] 王雅娴, 李艳梅. 吸能缓冲防护服装的研究进展[J]. 纺织学报, 2020, 41(05): 184-190.
[15] 丁宁, 林洁. 非稳态自然对流换热系数计算方法及其在防护服隔热预报中的运用 [J]. 纺织学报, 2020, 41(01): 139-144.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
京ICP备14006648号　 京公网安备11010502044800号
版权所有 © 2021 《纺织学报》编辑部
地址： 北京市朝阳区延静里中街3号主楼6层《纺织学报》杂志社　邮政编码：100025　
电话：010-65017711,65917740　传真：010-65016539　Email:fangzhixuebao@vip.126.com
本系统由北京玛格泰克科技发展有限公司设计开发