基于上位机的层间角联锁织物用织机开口控制系统设计

doi:10.13475/j.fzxb.20200503506

纺织学报 ›› 2022, Vol. 43 ›› Issue (04): 174-179.doi: 10.13475/j.fzxb.20200503506

基于上位机的层间角联锁织物用织机开口控制系统设计

陈小明¹^,²^,³, 李皎¹^,², 张一帆¹^,², 谢军波¹^,², 姚天磊¹^,², 陈利¹^,²()

1.天津工业大学纺织科学与工程学院, 天津 300387
2.天津工业大学先进纺织复合材料教育部重点实验室, 天津 300387
3.天津工业大学机械工程学院, 天津 300387

收稿日期:2020-05-18 修回日期:2021-09-12 出版日期:2022-04-15 发布日期:2022-04-20
通讯作者: 陈利
作者简介:陈小明(1984—),男,高级实验师,博士。主要研究方向为纺织机器人装备及纺织复合材料。
基金资助:
天津市教委科研计划项目(2018ZD13)

Design of loom shedding control system for interlayer angle interlocking fabric based on use of host computer

CHEN Xiaoming¹^,²^,³, LI Jiao¹^,², ZHANG Yifan¹^,², XIE Junbo¹^,², YAO Tianlei¹^,², CHEN Li¹^,²()

1. School of Textile Science and Engineering, Tiangong University, Tianjin 300387, China
2. Key Laboratory of Advanced Textile Composite, Ministry of Education, Tiangong University, Tianjin 300387, China
3. School of Mechanical Engineering, Tiangong University, Tianjin 300387, China

Received:2020-05-18 Revised:2021-09-12 Published:2022-04-15 Online:2022-04-20
Contact: CHEN Li

摘要/Abstract

摘要：

为解决小批量、多品种层间角联锁织物织造经常需要更改自动化开口控制程序的问题,提出一种基于上位机的织机开口控制系统,主要包括数据格式转换计算机辅助制造(CAM)软件模块、上位机通信系统和可编程控制器(PLC)控制系统。首先,基于Python和QT-Designer构建工艺信息数据格式转换CAM软件;同时,利用Visual Basic开发可编程控制器上位机通信软件,实现工艺信息实时传输至PLC,并监控生产过程;最后,开展PLC控制系统的硬件和软件设计,并通过实验验证织机开口控制系统的可行性。结果表明:开发的工艺信息数据格式转换CAM软件模块、上位机通信软件和PLC控制系统可行,通过Excel编辑气缸动作矩阵文件,拷贝入上位机完成数据格式转换,即可上机织造。

关键词: 上位机, 层间角联锁织物, 织机, 预制体, 可编程控制器

Abstract:

Aiming at the problem that the weaving of small batch and multi-type interlayer angle interlocking fabrics needs frequent change of the automatic weaving shedding control program, this paper proposes an loom shedding control system based on the host computer, including data format conversion computer aided manufacturing(CAM)software, host computer communication system and programmable logical controller(PLC) control system. The host computer communication system was firstly designed and a process information data format conversion CAM software module was built based on Python and QT-Designer. Further, a PLC host computer communication software was developed based on Visual Basic to facilitate real-time transmission of process information to the PLC, and monitor the production process. The hardware and software design of PLC control system, and experimental verification of the feasibility of the control system of jacquard loom were carried out based on the use of the host computer. The research results show that the process information data format conversion CAM software module, host computer communication software and PLC control system developed in this research were feasible. The cylinder motion matrix file was edited through Excel and then copied into the host computer to complete the data format conversion and complete the control program change.

Key words: host computer, interlayer angle interlocking fabric, loom, preform, programmable logical controller

中图分类号:

TS101

陈小明, 李皎, 张一帆, 谢军波, 姚天磊, 陈利. 基于上位机的层间角联锁织物用织机开口控制系统设计[J]. 纺织学报, 2022, 43(04): 174-179.

CHEN Xiaoming, LI Jiao, ZHANG Yifan, XIE Junbo, YAO Tianlei, CHEN Li. Design of loom shedding control system for interlayer angle interlocking fabric based on use of host computer[J]. Journal of Textile Research, 2022, 43(04): 174-179.

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名称	输入点地址	输出点地址
启动	0.01	—
停止	0.02	—
引纬步数前进	0.03	—
引纬步数后退	0.04	—
气缸1输出	—	1.00
气缸2输出	—	1.01
…	…	…
气缸360输出	—	23.07
运行指示灯	—	24.00
停止指示灯	—	24.01

组织结构	经密	纬密
层间角联锁平纹织物	4±0.2	3±0.2
层间角联锁斜纹织物	4±0.2	3±0.2
层间角联锁缎纹织物	8±0.5	4±0.2

基于上位机的层间角联锁织物用织机开口控制系统设计

Design of loom shedding control system for interlayer angle interlocking fabric based on use of host computer

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