纺织学报 ›› 2021, Vol. 42 ›› Issue (04): 85-92.doi: 10.13475/j.fzxb.20200809508

• 纺织工程 • 上一篇    下一篇

六角形编织物的微观结构模拟

杨鑫1,2, 邵慧奇1,3, 蒋金华1,2(), 陈南梁1,2   

  1. 1.东华大学 产业用纺织品教育部工程研究中心, 上海 201620
    2.东华大学纺织学院, 上海 210620
    3.东华大学 纺织科创中心, 上海 210620
  • 收稿日期:2020-08-26 修回日期:2021-01-15 出版日期:2021-04-15 发布日期:2021-04-20
  • 通讯作者: 蒋金华
  • 作者简介:杨鑫(1995—),男,硕士生。主要研究方向为三维编织复合材料。
  • 基金资助:
    国家重点研发计划资助项目(2016YFB0303300);国家自然科学基金项目(11472077);中央高校基本科研业务费专项资金资助项目(2232020A-05);中央高校基本科研业务费专项资金资助项目(2232020G-06)

Meso-structure simulation of hexagonal braiding preforms

YANG Xin1,2, SHAO Huiqi1,3, JIANG Jinhua1,2(), CHEN Nanliang1,2   

  1. 1. Engineering Research Center of Technical Textile, Ministry of Education, Donghua University, Shanghai 201620, China
    2. College of Textiles, Donghua University, Shanghai 210620, China
    3. Innovation Center for Textile Science and Technology, Donghua University, Shanghai 201620, China
  • Received:2020-08-26 Revised:2021-01-15 Online:2021-04-15 Published:2021-04-20
  • Contact: JIANG Jinhua

摘要:

为研究第2代六角形编织物的复杂结构并预测其性能,利用MatLab软件设计出一套可直接模拟六角形编织物细观结构的算法,得到了可很好地反映编织结构的模型。根据第2代六角形编织角轮和转换装置的运动规律,推演携纱器的运行路径,编写出模拟携纱器行走路线的代码程序。通过编织轴向的路程计算,获得纱线运动的空间路径,并利用B样条法对空间路径进行优化,最后运用Solidtube函数进行实体化模拟,实现了细观结构的可视化。本文算法基于最基本的角轮与转换装置的关系编写,对于六角形编织物结构模拟具有普适性;同时进行了不同六角形预制件的编织实验发现,实验成品与模拟编织结构吻合度高,验证了算法的准确性。

关键词: 六角形编织, 角轮, 微观结构模型, 编织算法, 复合材料预型件

Abstract:

In order to study the complex structure of second generation of hexagonal braiding fabrics and predict its performance, an algorithm for simulating meso-structure was created for simulation using MatLab, which led to the establishment of models reflecting clearly the meso-structure. On the basis of the motion pattern of the second generation machine's horn gear, motion path of carriers was deduced which was used for coding. The trajectory of the yarn carrier were optimized through the use of B-spline, and Solidtube functions were used to carry out the simulation, leading to the visualization of the micro-structure. The algorithm in this text was designed on the basis of the most fundamental relation between horn gears and switch, thus it is universal to simulate hexagonal braiding structure, and the structure created by the algorithm to simulate also provided a better tool for unit cell division in finite element method. The braiding experiments of different hexagonal preforms were carried out. The results show that appearance of the simulated braiding structure resembles the experimental products, which verifies the accuracy of the algorithm.

Key words: hexagonal braiding, horn gear, meso-structure model, braiding algorithm, composite preform

中图分类号: 

  • TB332

图1

第2代六角形编织机"

图2

第1代角轮与第2代角轮对比图"

图3

第2代角轮上携纱器的运动原理"

图4

角轮与转换器示意图"

图5

携纱器运动轨迹流程图"

图6

携纱器运动轨迹"

图7

插值优化前后纱线空间路径"

图8

编织纱线实体图和效果图"

图9

工字梁编织路径与结构效果图"

图10

外层有转换装置的编织机的真实编织结构与模拟结构对比"

图11

外层无转换装置编织机的真实编织结构与模拟结构对比"

图12

两代编织机编织结构比较"

图13

第1代和第2代编织结构截面模型"

[1] 何红闯, 杨连贺, 陈利. 矩形组合截面四步法二次三维编织及其空间模型可视化[J]. 复合材料学报, 2010,27(4):160-167.
HE Hongchuang, YANG Lianhe, CHEN Li. 3D braiding technique complex rectangular cross-section using twice four-step and visualization of 3D braiding model[J]. Acta Materiae Compositae Sinica, 2010,27(4):160-167.
[2] DU G W, KO F K. Unit cell geometry of 3D-braided structures[J]. Journal of Reinforced Plastics and Composites, 1993,12:752-768.
[3] BOGDANOVICH A, MUNGALOV D. Recent advancements in manufacturing 3-D braided preforms and composites[C]// BANDYOPADHYAY S. Proceedings of ACUN-4 Conference Composite Systems-Macrocomposites, Microcomposites, Nanocomposites. Sydney: University of New South Wales (UNSW), 2002: 61-72.
[4] SCHREIBER F, KO F K, YANG H J, et al. Novel three dimensional braiding approach-hexagonal braiding concept[C]// Proceedings of the 17th International Conference on Composite Materials. London: Iom Communications, 2009: 27-31.
[5] 高彦涛, FRANK K, 胡红. 三维六角形编织结构的计算机模拟[J]. 东华大学学报(自然科学版), 2013,39(6):785-789.
GAO Yantao, FRANK K, HU Hong. Computer smulation of 3D hexagonal braided structures[J]. Journal of Donghua University (Natural Science), 2013,39(6):785-789.
[6] 李政宁. 六角形编织立体织物成形原理及其复合材料性能研究[D]. 上海:东华大学, 2019: 11-31.
LI Zhengning. Study on forming priciples 3D hexagonal braided fabric and its composite properties[D]. Shanghai:Donghua University, 2019: 11-31.
[7] MEI Haiyang, HAN Zhenyu, LIANG Shuangqiang, et al. Process modelling of 3D hexagonal braids[J]. Composite Structures, 2020,6:1-19.
[8] 高彦涛, KO F, YANG Heejae, 等. 一种新型六角形编织机器的构建与应用[J]. 纺织导报, 2013(4):84-88.
GAO Yantao, KO F, YANG Heejae, et al. The construction of computer-controlled hexagonal braiding machine based on labview software[J]. China Textile Leader, 2013(4):84-88.
[9] KYOSEV Y. Advances in braiding technology [M]. Cambridge: Woodhead Publishing, 2016: 79-88.
[10] 胡晓冬, 董辰辉. MatLab从入门到精通[M]. 北京: 人民邮电出版社, 2018: 173-294.
HU Xiaodong, DONG Chenhui. Learning MatLab well[M]. Beijing: Posts & Telecommunications Press, 2018: 173-294.
[11] KYOSEV Y. Braiding technology for textiles[M]. Cambridge: Woodhead Publishing, 2015: 358-375.
[12] 吕海辰, 李政宁, 陈革, 等. 六角形三维编织物结构的MatLab仿真及优化[J]. 东华大学学报(自然科学版), 2020,46(1):23-28.
LV Haichen, LI Zhengning, CHEN Ge, et al. Model simulation and optimization of hexagonal three-dimensioonal braiding fabric based on MatLab[J]. Journal of Donghua University (Natural Science), 2020,46(1):23-28.
[13] 寇晓菲. 三维编织复合材料编织工艺过程仿真研究[D]. 武汉:华中科技大学, 2012: 28-43.
KOU Xiaofei. Study on simulation of 3-D braided compsistes weaving process[D]. Wuhan:Huazhong University of Science and Technology, 2012: 28-43.
[1] 苏钦城 赵晓明 李卫斌 李建雄. 基于有限积分法的机织物电磁屏蔽效能仿真分析[J]. 纺织学报, 2016, 37(2): 155-160.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!