全成形Y形三通管织物编织工艺设计

doi:10.13475/j.fzxb.20200903706

纺织学报 ›› 2021, Vol. 42 ›› Issue (05): 73-78.doi: 10.13475/j.fzxb.20200903706

全成形Y形三通管织物编织工艺设计

陈曦, 缪旭红(), 刘青, 董智佳

江南大学针织技术教育部工程研究中心, 江苏无锡 214122

收稿日期:2020-09-15 修回日期:2021-01-31 出版日期:2021-05-15 发布日期:2021-05-20
通讯作者: 缪旭红
作者简介:陈曦(1996—),女,硕士生。主要研究方向为针织全成形工艺。
基金资助:
中央高校基本科研业务费专项资金资助项目(JUSRP52013B);国家自然科学基金项目(61902150)

Knitting process design of fully-fashioned Y-shaped three-way pipe fabrics

CHEN Xi, MIAO Xuhong(), LIU Qing, DONG Zhijia

Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China

Received:2020-09-15 Revised:2021-01-31 Online:2021-05-15 Published:2021-05-20
Contact: MIAO Xuhong

摘要/Abstract

摘要：

为利用双针床全成形电脑横机开发符合市场需求的产业用管状织物,以Y形三通管为例研究了全成形管状织物的成形方式与编织工艺的设计方法。利用全成形织针在满针筒形编织的同时进行前、后针床的移圈收放针,改变织物的横向宽度实现Y形三通管的全成形编织。通过将Y形三通管的三维结构转化为二维形状,根据尺寸、织物密度、编织方向与管间夹角等参数,设计与计算编织工艺。结果表明:Y形三通管织物管间夹角的大小由移圈收针时的编织收针比例决定,编织收针比例越大,管间夹角越大;采用不同的管径与织物密度实际编织2种角度的Y形三通管织物,验证计算公式的准确性与设计方法的可行性。

关键词: Y形三通管织物, 全成形, 编织工艺, 移圈收针, 编织收针比例

Abstract:

In order to develop industrial tubular fabrics that meet market demand, a Y-shaped three-way tubular knitted fabric was engineered by using a computerized fully-fashioned double-needle-bed flat knitting machine, which was taken as an example to study the forming method of fully-fashioned tubular fabrics and the knitting process parameters. Fully-fashioned needles were used to narrow and widen the tubular fabric by transferring loops of the front and back needle beds while knitting the cylindrical shaped fabric. By changing the transverse width of the fabric, the Y-shaped three-way pipe can be knitted fully-fashioned. When designing, the three-dimensional structure of the Y-shaped three-way pipe was tranformed into a two-dimensional shape, and according to parameters such as size, fabric density, knitting direction and the angle between pipes, the knitting process was designed and calculated. The results show that the angle between the Y-shaped three-way fabric pipes is determined by the knitting-to-narrowing ratio. The larger the knitting-to-narrowing ratio, the greater the angle between the pipes. The accuracy of the calculation formula and the feasibility of the design method were verified by producing Y-shaped three-way pipe fabrics with two different angles, employing different pipe diameters and fabric densities.

Key words: Y-shaped three-way pipe fabric, fully-fashioned, knitting process, narrowing by transferring loop, knitting-to-narrowing ratio

中图分类号:

TS184.5

陈曦, 缪旭红, 刘青, 董智佳. 全成形Y形三通管织物编织工艺设计[J]. 纺织学报, 2021, 42(05): 73-78.

CHEN Xi, MIAO Xuhong, LIU Qing, DONG Zhijia. Knitting process design of fully-fashioned Y-shaped three-way pipe fabrics[J]. Journal of Textile Research, 2021, 42(05): 73-78.

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织物	管径 D/cm	管高 H/cm	织物横密P_A/ (纵行·(10 cm)^-1)	织物纵密P_B/ (横列·(10 cm)^-1)	单管编织针数T	单管编织行数L	收针时单侧收针针数N	编织收针比例 L₁∶L₂∶N	2分管间夹角α/(°)
织物1	3	6	75	70	36	42	17	2∶3∶2	87
织物2	4	6	75	70	48	42	23	2∶3∶2	89
织物3	5	6	75	70	60	42	29	2∶3∶2	94

织物	度目值	织物横密P_A/ (纵行·(10 cm)^-1)	织物纵密P_B/ (横列·(10 cm)^-1)	单管编织针数T	单管编织行数L	收针时单侧收针针数N	编织收针比例L₁∶L₂∶N	2分管间夹角α/(°)
织物4	43	65	60	44	42	21	4∶8∶7	117
织物5	38	75	70	44	42	21	4∶8∶7	119
织物6	33	80	80	44	42	21	4∶8∶7	113

全成形Y形三通管织物编织工艺设计

Knitting process design of fully-fashioned Y-shaped three-way pipe fabrics

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