西服定制吊挂生产线的筛选秩序优化

doi:10.13475/j.fzxb.20201103507

纺织学报 ›› 2021, Vol. 42 ›› Issue (10): 150-156.doi: 10.13475/j.fzxb.20201103507

西服定制吊挂生产线的筛选秩序优化

谢子昂¹, 杜劲松¹^,²(), 余雅芸¹, 陈清婷¹, 费中华³

1.东华大学服装与艺术设计学院, 上海 200051
2.东华大学现代服装设计与技术教育部重点实验室,上海 200051
3.浙江森马服饰股份有限公司, 浙江温州 362000

收稿日期:2020-11-16 修回日期:2021-05-27 出版日期:2021-10-15 发布日期:2021-10-29
通讯作者: 杜劲松
作者简介:谢子昂(1996—),男,硕士生。主要研究方向为服装生产管理。
基金资助:
上海市设计学Ⅳ类高峰学科资助项目(DD17002);上海市经济与信息化委员项目(2019-GYHLW-004)

Optimization of components screening for hanging production line in suit mass customization

XIE Ziang¹, DU Jinsong¹^,²(), YU Yayun¹, CHEN Qingting¹, FEI Zhonghua³

1. College of Fashion and Design, Donghua University, Shanghai 200051, China
2. Key Laboratory of Clothing Design and Technology, Ministry of Education, Donghua University, Shanghai 200051, China
3. Zhejiang Semir Garment Co., Ltd., Wenzhou, Zhejiang 362000, China

Received:2020-11-16 Revised:2021-05-27 Published:2021-10-15 Online:2021-10-29
Contact: DU Jinsong

摘要/Abstract

摘要：

针对西服大规模个性化定制中的服装部件间匹配周期长,筛选区的部件积压严重的现象,从优化西服投产秩序出发,构建部件同步生产模型,减少服装部件匹配时间和调动次数。本研究根据企业实际情况,采用遗传算法优化订单的投产安排,对西服生产车间中的48个款式、200件订单、36个工位等生产要素进行模拟仿真。实验结果表明:优化前投产规则的订单完成时间为26 784 s,优化后为25 134 s,效率提升了6.2%。采用优化后投产规则与吊挂生产线调度优化相结合的方式更能显著减少筛选区在制品数量,在制品部件积压峰值数由18件降低至9件,订单完成时间从原来的25 134 s降低至23 035 s,筛选区内平均调动在制品次数由2.89次减少至1.925次。

关键词: 西服定制, 服装大规模定制, 遗传算法, 吊挂生产线

Abstract:

In order to solve the asynchronous production of each component of suit customization orders, and reduce the backlogs in screening area before assembly in cellular manufacturing mode of suit mass customization, an order sequencing model was established based on cellular manufacturing line, and the genetic algorithm was designed to optimize the order sequence, reduce the matching operations and to shorten the life cycle of customized orders. Then, simulations were conduct based on the real enterprise data including the 48 suit styles, 200 pieces orders, 4 hanging production lines, 36 workstations and the layout of the workshop. The result shows that the orders completion time of ordinary rule is 26 784 s and the optimization rule is 25 134 s, the efficiency improves 6.2%. The backlogs in store area are further improved by introducing the line scheduling methods: the backlogs is reduced from 18 to 9 pieces, completion time is reduced from 25 134 s to 23 035 s, the average movement of components in store area is reduced form 2.89 to 1.925.

Key words: suit customization, garment mass customization, genetic algorithm, hanging production line

中图分类号:

TS941.62

谢子昂, 杜劲松, 余雅芸, 陈清婷, 费中华. 西服定制吊挂生产线的筛选秩序优化[J]. 纺织学报, 2021, 42(10): 150-156.

XIE Ziang, DU Jinsong, YU Yayun, CHEN Qingting, FEI Zhonghua. Optimization of components screening for hanging production line in suit mass customization[J]. Journal of Textile Research, 2021, 42(10): 150-156.

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工位编号	部件加工内容	吊挂生产线	工时/s
1~2	前片加工	前片吊挂生产线Ⅰ	253
3~4	嵌袋加工		357
5	贴袋加工		146
6~7	手巾袋/假手巾袋		334/171
8~9	前片胸衬		261
10~11	直型挂面/弯型挂面	里料+挂面吊挂生产线Ⅱ	185/305
12~14	手巾袋/嵌袋手巾袋/贴袋假手巾袋/嵌袋		514 180 362
15~16	上挂面(直)/上挂面(弯)		354/298
17~18	前片+挂面		248
19	后开衩	后片+领+袖吊挂生产线Ⅲ	128
20	后背中缝		125
21~22	平驳领/戗驳领/ 青果领		250/288 /210
23~26	袖子		648
27~29	摆缝开衩/肩缝摆缝不开衩/肩缝	组装吊挂生产线Ⅳ	426 495
30~31	组装平驳领/戗驳领/ 青果领		308/308 /201
32~34	组装袖子		622
35-36	钉扣		256

西服定制吊挂生产线的筛选秩序优化

Optimization of components screening for hanging production line in suit mass customization

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