纺织学报 ›› 2022, Vol. 43 ›› Issue (10): 71-76.doi: 10.13475/j.fzxb.20210903306

• 纺织工程 • 上一篇    下一篇

碳纤维复合材料孔洞损伤超声波C扫描无损检测

方周倩1, 苗沛源1, 金肖克1, 祝成炎1,2, 田伟1,2()   

  1. 1.浙江理工大学 纺织科学与工程学院(国际丝绸学院), 浙江 杭州 310018
    2.浙江理工大学 先进纺织材料与制备技术教育部重点实验室, 浙江 杭州 310018
  • 收稿日期:2021-09-09 修回日期:2022-03-29 出版日期:2022-10-15 发布日期:2022-10-28
  • 通讯作者: 田伟
  • 作者简介:方周倩(1997—),女,硕士生。主要研究方向为纺织复合材料无损检测。

Nondestructive testing on damage of carbon fiber composites using ultrasonic C-scanning

FANG Zhouqian1, MIAO Peiyuan1, JIN Xiaoke1, ZHU Chengyan1,2, TIAN Wei1,2()   

  1. 1. College of Textile Science and Engineering(International Institute of Silk), Zhejiang Sci-Tech University,Hangzhou, Zhejiang 310018, China
    2. Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou, Zhejiang 310018, China
  • Received:2021-09-09 Revised:2022-03-29 Published:2022-10-15 Online:2022-10-28
  • Contact: TIAN Wei

摘要:

针对碳纤维复合材料试件的孔洞缺陷,采用超声波C扫描成像检测技术对孔洞试件进行扫描,并对得到的C扫描图像定位的缺陷进行分析。在超声波设置合适条件下对孔洞试件扫描得到检测图,分析扫描图像呈现的原因,并对其进行聚类分析,建立了缺陷实际面积与检测面积的关系。对孔洞试样进行反射法扫描和扫描电镜测试,根据扫描波形图和电镜照片,分析分层缺陷情况。研究结果表明:扫描得到的C扫描图像在复合材料缺陷的位置上存在一一对应关系;当孔洞直径大于聚焦探头波束宽度时,孔洞边缘不影响波束穿透,能量不发生损耗;超声波C扫描成像检测技术能够进一步验证孔洞和分层缺陷。

关键词: 超声波检测, C扫描, 碳纤维复合材料, 孔洞缺陷, 层裂缺陷

Abstract:

With respect to the hole defects of the carbon fiber composites, the ultrasonic C-scan imaging detection technology was used to scan the specimens with holes, and the position of the defects obtained C-scan were analyze. The holed specimens were scanned, and the appearance of the scanned image was analyzed for causing reasons. Cluster analysis was performed to establish the relationship between the actual area of the defect and the detection area, and reflection scanning and scanning electron microscopy were carried out for the holed specimens and the composite delamination was analyzed according to the scanning waveform and electron microscopy. The research results show that there is a one-to-one correspondence between the C-scan image and the position of the composite material defect, and that when the hole diameter is larger than the beam width of the focusing probe, the edge of the hole does not affect the beam penetration and energy loss. The work indicated that the ultrasonic C-scan imaging detection technology can further verify holes and delamination defects.

Key words: ultrasonic testing, C-scan, carbon fiber composite material, hole defect, delamination defect

中图分类号: 

  • TB553

图1

孔洞分布图 注:数值单位为mm。"

图2

CFRP孔洞试件C扫描图"

图3

CFRP孔洞缺陷检测面积与实际面积统计图"

图4

无缺陷情况时的波形图"

图5

有分层缺陷情况时的波形图"

图6

CFRP孔洞截面的扫描电镜照片"

[1] 陈燕, 葛恩德, 傅玉灿, 等. 碳纤维增强树脂基复合材料制孔技术研究现状与展望[J]. 复合材料学报, 2015, 32(2): 301-316.
CHEN Yan, GE Ende, FU Yucan, et al. Review and prospect of drilling technologies for carbon fiber reinforced polymer[J]. Acta Materiae Compositae Sinica, 2015, 32(2): 301-316.
[2] MUTUA N F. Preparation and properties of polyox-amides and their carbon fiber reinforced composites[D]. Shanghai: Donghua University, 2019: 18-25.
[3] 鄢国洪. 碳纤维复合材料的特性及其切削加工刀具研究[J]. 制造技术与机床, 2015(8): 93-97.
YAN Guohong. Research on machining features and cutting tools of carbon fiberreinforced plastics[J]. Manufacturing Technology & Machine Tool, 2015(8): 93-97.
[4] CHENG Pengfei. Fatigue characteristics of T300 composite laminates with impact damage[J]. Material Sciences, 2020, 10(5): 391-398.
doi: 10.12677/MS.2020.105049
[5] 喻星星, 曹艳, 朱颖, 等. 碳纤维复合材料常见缺陷涡流检测试验分析[J]. 无损探伤, 2020, 44(4): 24-27.
YU Xingxing, CAO Yan, ZHU Ying, et al. Eddy current testing analysis of common defects in carbon fiber composites[J]. Nondestructive Testing Technology, 2020, 44(4): 24-27.
[6] ZHANG Xiaoyu, XU Fei, ZANG Yuyan, et al. Experimental and numerical investigation on damage behavior of honeycomb sandwich panel subjected to low-velocity impact[J]. Composite Structures, 2020, 236: 1-18.
[7] 周正干, 孙广开. 先进超声检测技术的研究应用进展[J]. 机械工程学报, 2017, 53(22): 1-10.
doi: 10.3901/JME.2017.22.001
ZHOU Zhenggan, SUN Guangkai. New progress of the study and application of advanced ultrasonic testing technology[J]. Journal of Mechanical Engineering, 2017, 53(22): 1-10.
doi: 10.3901/JME.2017.22.001
[8] 陈振华, 史耀武, 赵海燕. 薄镀锌钢板点焊超声成像分析[J]. 机械工程学报, 2009, 45(12): 274-278.
CHEN Zhenhua, SHI Yaowu, ZHAO Haiyan. Ultrasonic imaging analyses of spot welds on galvanized steel sheet[J]. Journal of Mechanical Engineering, 2009, 45(12): 274-278.
[9] 宋日生, 喻建胜, 何莎, 等. 超声C扫描技术在油气管道检测中的应用[J]. 无损检测, 2018, 40(10): 45-48.
SONG Risheng, YU Jiansheng, HE Sha, et al. Application of ultrasonic C-scan technology in detection of oil and gas pipe-lines[J]. Nondestructive Testing, 2018, 40(10): 45-48.
[10] 周正干, 孙广开, 李征, 等. 复合材料层压板钻孔分层激光超声检测方法[J]. 机械工程学报, 2013, 49(22): 29-33.
ZHOU Zhenggan, SUN Guangkai, LI Zheng, et al. Laser ultrasonic testing method for drilling and delamination of composite lam-inates[J]. Journal of Mechanical Engineering, 2013, 49(22): 29-33.
[11] 魏莹莹, 安庆龙, 蔡晓江, 等. 碳纤维复合材料超声扫描分层检测及评价方法[J]. 航空学报, 2016, 37(11): 3512-3519.
doi: 10.7527/S1000-6893.2015.0324
WEI Yingying, AN Qinglong, CAI Xiaojiang, et al. Ultrasonic scanning delamination detection and evaluation method of carbon fiber composite materials[J]. Acta Aeronautica et Astronautica Sinica, 2016, 37(11): 3512-3519.
doi: 10.7527/S1000-6893.2015.0324
[12] 程志义, 林雨廷, 周广浩, 等. 铝合金蜂窝板钎焊接头的超声波C扫描检测[J]. 城市轨道交通研究, 2020, 23(4): 65-68.
CHENG Zhiyi, LIN Yuting, ZHOU Guanghao, et al. Ultrasonic C-scan detection of aluminum honeycomb plate brazing joint[J]. Urban Mass Transit, 2020, 23(4): 65-68.
[13] SANTOS M J, SANTOS J B, REIS P, et al. Ultrasonic C-scan techniques for damage evaluation of carbon fiber reinforced polymers submitted to low energy impacts[C]// Proceedings of Meetings on Acoustics ICU. New York: Acoustical Society of America, 2019: 1-5.
[14] 吕明, 黄善伦, 梁鑫, 等. 自动化水浸式超声波检测系统在铝合金铸造组织缺陷分析上的应用[J]. 热加工工艺, 2017, 46(11): 93-95. <br
LÜ Ming, HUANG Shanlun, LIANG Xin, et al. Application of automatic water immersion ultrasonic testing system in the analy-sis of microstructure defects of aluminum alloy casting[J]. Hot Working Technology, 2017, 46(11): 93-95.
[15] KISHORE M B, LEE H G, ABERA A G, et al. Quantitative evaluation of partial delamination in thermal barrier coatings using ultrasonic C-scan imaging[J]. International Journal of Precision Engineering and Manufacturing, 2020, 21(1): 157-165.
doi: 10.1007/s12541-019-00143-8
[16] 刘松平, 郭恩明, 谢凯文, 等. 钛合金扩散焊中紧贴型缺陷的超声波检测[J]. 无损检测, 2004(2): 62-65.
LIU Songping, GUO Enming, XIE Kaiwen, et al. Evaluation of kiss defect in diffusion welding of titan by ultrasonic pulse-echoes[J]. Nondestructive Testing, 2004(2): 62-65.
[1] 吴瑕, 姚菊明, 王琰, RIPON Das, JIRI Militky, MOHANAPRIYA Venkataraman, 祝国成. 碳纤维复合材料无人机叶片的仿真与分析[J]. 纺织学报, 2022, 43(08): 80-87.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!