纺织学报 ›› 2022, Vol. 43 ›› Issue (08): 12-20.doi: 10.13475/j.fzxb.20220409609

• 特约专栏:纺纱技术研究 • 上一篇    下一篇

双喂给双分梳转杯纺技术研究进展

汪军1,2(), 史倩倩1, 李玲1, 张玉泽1   

  1. 1.东华大学 纺织学院, 上海 201620
    2.东华大学 纺织面料技术教育部重点实验室, 上海 201620
  • 收稿日期:2022-04-30 修回日期:2022-06-17 出版日期:2022-08-15 发布日期:2022-08-24
  • 作者简介:汪军(1973—),男,教授,博士。主要研究方向为新型纺纱技术及纤维制品加工过程数值模拟。E-mail: junwang@dhu.edu.cn。
  • 基金资助:
    上海市现代纺织前沿科学研究基地资助项目(X11012102-004)

Research progress of dual-feed-opening rotor spinning technology

WANG Jun1,2(), SHI Qianqian1, LI Ling1, ZHANG Yuze1   

  1. 1. College of Textiles, Donghua University, Shanghai 201620, China
    2. Key Laboratory of Textile Science & Technology, Ministry of Education, Donghua University, Shanghai 201620, China
  • Received:2022-04-30 Revised:2022-06-17 Published:2022-08-15 Online:2022-08-24

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摘要：

转杯纺纱技术具有高速高产的优势,得到了广泛的应用,但传统转杯纺因单分梳辊的配置不适合纺制纤维性能差异较大的混纺纱,而近年来双喂给双分梳(DFO)转杯纺技术的提出为这类混纺纱开发提供了可能。概述了DFO转杯纺技术的发展历程,比较了其与传统单分梳转杯纺在纺纱器气流场分布方面的异同,探讨了2路独立喂入的纤维在纱线中的混合与分布情况,指出了DFO转杯纱质量提高的原因以及DFO纱线结构的特点。此外,综述了DFO转杯纺技术在纱线产品设计和面料开发方面的进展,展望了该技术未来的发展前景,指出DFO纺纱器的完善和颜色与结构变化花式纱的开发是其研发方向。

关键词: 纺纱, 转杯纺, 纱线结构, 气流场分布, 纺纱器, 花式纱

Abstract:

Rotor spinning technology has been widely used for its advantages of high speed and high yield, but traditional rotor spinning is not suitable for making blended yarns from fibers with different fiber properties due to the configuration of single opening roller. In recent years, the dual-feed-opening (DFO) rotor spinning technology has provided a possibility for the development of such blended yarns. To this end, the development process of DFO rotor spinning technology was reviewed and summarized in this paper. The similarities and differences of the airflow field distribution in the spinning unit between DFO and the traditional rotor spinning were compared. The mixing and distribution of two independently fed fibers for making yarns was discussed. Reasons for the quality improvement of DFO rotor spun yarn and the characteristics of DFO yarn structure were pointed out. Furthermore, the progress of DFO rotor spinning technology in yarn product design and fabric development was also reviewed, and the future development prospects of this technology were prospected. It is pointed out that perfecting the DFO spinning unit and developing fancy yarns with changes in color and structure are the directions of its research and development.

Key words: spinning, rotor spinning, yarn structure, airflow filed distribution, spinning unit, fancy yarn

中图分类号: 

  • TS111.8

图1

单分梳与双分梳转杯纺对比示意图"

图2

单分梳和双分梳转杯纺纱器几何模型和网格划分示意图"

图3

单分梳和双分梳转杯纺纱器气流场速度矢量分布 注:TC代表输纤通道。"

图4

单分梳和双分梳转杯纺纱器气流场静压分布"

图5

2种转杯纱的纵向形态"

图6

2种转杯纱的横截面形态"

表1

不同混纺比的2种转杯纱性能对比"

涤纶与
粘胶
混纺比		 纱线
种类		 断裂强度/
(cN·tex–1)		 断裂
伸长
率/％		 毛羽数
(≥3 mm)/
(根·(10 m)–1)		 条干
不匀
率/％
20/80 双分梳 15.4 10.0 143 12.75
单分梳 13.4 9.2 198 14.63
40/60 双分梳 16.1 10.1 145 12.43
单分梳 13.8 9.7 223 13.96
50/50 双分梳 16.5 10.8 109 12.17
单分梳 14.1 10.4 178 14.01
60/40 双分梳 15.9 9.7 121 13.01
单分梳 13.8 9.8 210 14.74
80/20 双分梳 15.5 9.7 132 12.97
单分梳 13.2 8.9 197 14.32

表2

不同线密度的2种转杯纱性能对比"

线密
度/tex		 纱线
种类		 断裂强度/
(cN·tex–1)		 断裂
伸长
率/％		 毛羽数
(≥3 mm)/
(根·(10 m)–1)		 条干
不匀
率/％
30 双分梳 8.7 4.9 137 14.78
单分梳 7.3 4.7 162 16.54
35 双分梳 9.0 5.1 125 14.23
单分梳 7.4 5.0 183 15.82
40 双分梳 9.0 5.1 141 14.02
单分梳 7.8 5.5 178 15.63
45 双分梳 10.2 5.6 114 14.32
单分梳 8.7 5.5 153 16.74

图7

纤维环及分割示意图"

图8

纤维环的横截面图像"

图9

单/双分梳纤维环中各层涤纶所占比例 注:因纤维条的喂给时间难以精确控制,各纤维环所含纤维根数不能保证一致,故用纤维所占比例来表征混合效果。"

图10

不同颜色纤维双分梳混纺纱表观照片"

图11

由双分梳牛仔纱制成的牛仔面料"

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