纺织学报 ›› 2013, Vol. 34 ›› Issue (3): 116-120.

• 机械与器材 • 上一篇    下一篇

热牵伸辊非接触式旋转温度变送器的设计

周亮杰,罗勇,武艺泳,王永瑞   

  1. 郑州大学电气工程学院
  • 收稿日期:2012-03-05 修回日期:2012-08-13 出版日期:2013-03-15 发布日期:2013-03-07
  • 通讯作者: 周亮杰 E-mail:zljzkm12@163.com

Design of non-contact rotational temperature transmitter for heated drawing roller

  • Received:2012-03-05 Revised:2012-08-13 Online:2013-03-15 Published:2013-03-07
  • Contact: Liang-Jie ZHOU E-mail:zljzkm12@163.com

摘要: 热牵伸辊表面温度测量精确度直接影响到热牵伸辊温控系统的控制精度,为此设计了旋转温度变送器,以解决热牵伸辊在高速旋转和高电磁强度下的精确测温问题。设备采用感应耦合电能传输技术,为其旋转部件非接触供电,使用集成了数模转换器的C8051F单片机完成温度采集和处理,并利用红外技术解决旋转部件的数据传输和抗干扰问题。软件方面采用滑窗平均滤波算法抑制干扰,采用分段线性插值法提升测温准确性。在辊体转速高达8000 r/min情况下,非接触式供电和红外数据传输稳定,温度测量精度达到0.1 ℃,3个多月运行结果表明,设备的稳定性及测量精度均达到设计要求。

关键词: 热牵伸辊, 旋转温度变送器, 非接触式供电, C8051f单片机, 红外传输

Abstract: Measuring accuracy of temperature on the surface of heated drawing roller affects directly control accuracy of the system, so rotational temperature transmitter was designed to solve the problem on accurate temperature measurement when roller was spinning and electromagnetic interference was very serious. The equipment used inductive coupled power transfer technology to supply non-contact power for its rotating part. It used C8051F microcomputer integrated analog-to-digital converter to complete temperature acquisition and treatment, and used infrared technology to solve the problem on data transmission of rotating part and anti-interference. The software design of transmitter was with the sliding window filter for interference suppression and with the method of piecewise linear interpolation for improving measurement accuracy. It is proved that when the roller is spinning at the speed of 8000 rpm, non-contact power and infrared transmission work stably and the measurement accuracy can reach 0.1 degrees Celsius. Experiment results over three months show that stability and measuring accuracy of the transmitter have reached the design requirements.

Key words: heated drawed roller, rotational temperature transmitter, non-contact power supply, C8051Fmicrocomputer, infrared transmission

中图分类号: 

  • TP212.6
[1] 武艺泳 陈铁军 罗勇 周亮杰. 基于改进型单神经元PID的热牵伸辊温控系统[J]. 纺织学报, 2013, 34(7): 126-131.
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