纺织学报 ›› 2015, Vol. 36 ›› Issue (07): 136-141.

• 机械与器材 • 上一篇    下一篇

簇绒地毯织机提花装置的绕纱动态张力分析

  

  • 收稿日期:2014-05-30 修回日期:2014-09-27 出版日期:2015-07-15 发布日期:2015-07-20

Dynamic tension analysis on winding yarn in jacquard device of tufting carpet machine

  • Received:2014-05-30 Revised:2014-09-27 Online:2015-07-15 Published:2015-07-20

摘要:

簇绒地毯织机纱线张力是影响提花质量的关键因素,为对其进行有效控制,本文研究了步进电机输入对簇绒提花装置区间绕过纱线张力的动态变化情况。首先建立提花装置的步进电机的负载模型,并分析其角频率输入对输出电磁转矩的对应关系;然后,根据米纳科夫定理的原理,建立纱线段绕过提花罗拉前后纱线动态张力模型。同时,进一步分析步进电机的输入与提花装置绕纱的输出动态张力之间的数学模型,在选定提花罗拉半径r、中心距 、纱线包角 等初始条件下,利用迭代—欧拉法分析其数值变化情况,得出角频率输入与纱线张力输出之间的定量关系,并探究不同包角对纱线动态张力的影响机制,为不同绒高的簇绒地毯甚至满幅簇绒提花地毯的制造和研究提供参考。

关键词: 簇绒地毯, 提花装置, 纱线张力, 步进电动机, 迭代-欧拉法

Abstract:

Tension control of carpet Tufting loom yarn is a key factor of the jacquard quality. For the effective control of it, the text focuses on the impact of stepper motor’s input for the jacquard yarn tension variations. Firstly, dynamic model of the stepper motor jacquard device is created and the correspondence between the input angular frequency and the output torque is analyzed; According to the improved Euler equation, the yarn dynamic tension model is established in which the section of yarn is around the jacquard roller;Meanwhile,further analyze the mathematical model of the stepper motor and the yarn dynamic tension model of the jacquard device. In the different initial conditions of T0,Jacquard roller radius r,center distance l,yarn wrap angle and so on, by the method of Iteration – Euler to analyze its value changes, the quantitative relationship between the input angular frequency and the output yarn tension is derived and the effect of different corners to the dynamic tension of the yarn is researched,which is a reference to the manufacturing and research of different high pile tufted carpets and even the full-scale jacquard tufted carpet.

Key words: tufted carpet, jacquard device, yarn tension, stepper motor, Iteration-Euler

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