纺织学报 ›› 2019, Vol. 40 ›› Issue (09): 70-74.doi: 10.13475/j.fzxb.20180706006

• 纺织工程 • 上一篇    下一篇

无结网编织工艺研究

袁天行1,2, 孙志宏1(), 吕宏展1, 李雪清2, 顾生辉1   

  1. 1.东华大学 机械工程学院, 上海 201620
    2.中国纺织机械协会, 北京 100028
  • 收稿日期:2018-07-24 修回日期:2019-06-04 出版日期:2019-09-15 发布日期:2019-09-23
  • 通讯作者: 孙志宏
  • 作者简介:袁天行(1994—),女,硕士生。主要研究方向为高端纺织装备与系统。
  • 基金资助:
    中央高校基本科研业务费专项资金资助项目(2232018G-05)

Study on braiding of knotless netting

YUAN Tianxing1,2, SUN Zhihong1(), LÜ Hongzhan1, LI Xueqing2, GU Shenghui1   

  1. 1. College of Mechanical Engineering, Donghua University, Shanghai 201620, China
    2. China Textile Machinery Association, Beijing 100028, China
  • Received:2018-07-24 Revised:2019-06-04 Online:2019-09-15 Published:2019-09-23
  • Contact: SUN Zhihong

摘要:

针对当前无结网成网技术中存在织物质量较差和内部纤维强度损失较大的问题,研究了一种新型无结网状织物的编织工艺。通过结合编织技术原理与无结网结构特征,分析了无结网成型原理,并以四纱网脚作为研究对象,对其网脚及网结的编织轨道形式进行了设计,进而探讨纱锭无干涉分布规律。在此基础上对纱锭无干涉分布规律进行拓展,分析了采用4个多槽口叶轮编织多纱无结网的纱锭分布规律。依据纱锭在轨道盘上的无干涉分布规律获得可行分布方案,针对某个分布方案进行无结网实物编织实验,验证了所研究无结网工艺的合理性,并确认无结网的编织工艺需综合考虑纱锭运动轨道、纱锭分布及叶轮规格的影响。

关键词: 无结网, 编织工艺, 四纱网脚, 运动轨道, 纱锭分布

Abstract:

In order to solve the problem of the poor quality or losing of fiber strength in the fabric due to the existing knotless netting production technology, the braiding technology of a new type knotless netting was studied. The knotless netting forming principle combining with its structure characteristic and the braiding principle was analyzed. With a kind of four-thread braided leg as the research object, the tracks of braiding net legs and net knots were designed. According to the form of the tracks, the rule of non-collision initial arrangement of spindles were studied. Finally, on the basis of this research, the rule of arrangement was extended with braiding multi-thread knotless netting by four multi-slot horn gears. The rule of non-collision initial arrangement of spindles was summarized and a limited number of feasible arrangement schemes was obtained. Then a knotless netting real object was braided adopting a feasible arrangement to verify the rationality of the braiding process. The results show that the moving path and the arrangement of spindle, and the specification of horn gears should be taken into account during the process of braiding knotless netting.

Key words: knotless netting, braiding process, four-thread braided leg, moving path, arrangement of carrier

中图分类号: 

  • TS103.7

图1

编织机工作原理示意图"

图2

无结网成型原理图"

图3

四纱网脚"

图4

网脚纱锭运动轨道"

图5

网结成型纱锭运动轨道"

图6

轨道编号示意图"

图7

纱锭“1000”排布规律"

图8

轨道变换示意图"

表1

纱锭的分布"

网脚Q编号 网脚W编号 纱锭分布
Q1 Q2 W1 W2
0 0' 0 0' 1 0 0 0
1 1' 1 1' 0 1 0 0
2 2' 2 2' 0 0 1 0
3 3' 3 3' 0 0 0 1
4 4' 4 4' 1 0 0 0
5 5' 5 5' 0 1 0 0
6 6' 6 6' 0 0 1 0
7 7' 7 7' 0 0 0 1

图9

纱锭分布示意图"

图10

无结网编织"

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