纺织学报 ›› 2021, Vol. 42 ›› Issue (05): 185-192.doi: 10.13475/j.fzxb.20200503408

• 综合述评 • 上一篇    下一篇

三维针刺技术研究进展

陈小明1,2,3, 李晨阳2,3, 李皎1,2, 谢军波1,2, 张一帆1,2, 陈利1,2()   

  1. 1.天津工业大学 纺织科学与工程学院, 天津 300387
    2.天津工业大学 先进纺织复合材料教育部重点实验室, 天津 300387
    3.天津工业大学 机械工程学院, 天津 300387
  • 收稿日期:2020-05-18 修回日期:2021-02-10 出版日期:2021-05-15 发布日期:2021-05-20
  • 通讯作者: 陈利
  • 作者简介:陈小明(1984—),男,高级实验师,博士。主要研究方向为纺织机器人装备及纺织复合材料。
  • 基金资助:
    天津市教委科研计划项目(2018ZD13)

Research progress of three-dimensional needle-punching technology

CHEN Xiaoming1,2,3, LI Chenyang2,3, LI Jiao1,2, XIE Junbo1,2, ZHANG Yifan1,2, CHEN Li1,2()   

  1. 1. School of Textile Science and Engineering, Tiangong University, Tianjin 300387, China
    2. Key Laboratory of Advanced Textile Composite Materials, Ministry of Education, Tiangong University, Tianjin 300387, China
    3. School of Mechanical Engineering, Tiangong University, Tianjin 300387, China
  • Received:2020-05-18 Revised:2021-02-10 Online:2021-05-15 Published:2021-05-20
  • Contact: CHEN Li

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摘要：

三维针刺技术实现了立体织物的低成本织造,为深入了解三维针刺的自动化成型设备技术、刺针技术、三维针刺织物(或预制体)及三维针刺复合材料的研究情况,介绍了适用于异型织物的针刺自动化成型设备技术,包括回转预制体和自由曲面预制体针刺成型装备;阐述了现有的刺针刀具技术;归纳了三维针刺织物的新型织造结构,包括多组元混杂针刺织物、针刺/缝合耦合针刺织物、仿形针刺织物和梯度针刺织物;分析了三维针刺复合材料的实验表征、理论分析和数值模拟研究进展情况;最后总结了现有三维针刺技术的发展水平和面临的挑战,并对三维针刺技术的未来发展趋势进行了展望。

关键词: 三维针刺装备, 刺针, 三维针刺织物, 三维针刺复合材料, 针刺技术

Abstract:

The three-dimensional (3-D) needle punching technology leads to low-cost formation of three-dimensional fabrics. In order to better understand the research status of 3-D needle punching technology, the latest domestic and foreign research progress of 3-D needle punching automation equipment technology, 3-D needle punching fabric (or preform) and 3-D needle punching composite materials are reviewed. This review concentrates mainly on the needle punching automatic forming equipment technology suitable for special-shaped fabrics, including the needle punching forming equipment for rotating preforms and free-form surface preforms. The existing needle technology and the new structures of three-dimensional needled fabrics, including multiple component hybrid needled fabrics, needled/stitched coupled needle-punched fabrics, contoured needld fabrics and gradient needled fabrics are summarized, and the experimental characterization, theoretical analysis and numerical simulation research progress of three-dimensional needled composites are also analyzed. Finally, the current development level and challenges of 3-D needle punching technology are discussed, and the future development trend of 3-D needle punching technology is prospected.

Key words: three-dimensional needle punching equipment, needle punching, three-dimensional needle punched fabric, three-dimensional needle punched composite, needle punching technology

中图分类号: 

  • TB33

图1

回转体专用针刺成型装备"

图2

回转体柔性针刺成型装备"

图3

自由曲面针刺机器人"

图4

针刺织物3D打印机"

图5

格罗茨-贝克特刺针截面"

图6

新型三维针刺刺针"

图7

多组元混杂针刺织物"

图8

仿形针刺织物"

图9

梯度针刺织物"

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[1] 陈小明, 李皎, 张一帆, 谢军波, 李晨阳, 陈利. 回转结构预制体柔性针刺成型系统设计[J]. 纺织学报, 2020, 41(11): 156-161.
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