纺织学报 ›› 2021, Vol. 42 ›› Issue (07): 89-94.doi: 10.13475/j.fzxb.20200702006

• 纺织工程 • 上一篇    下一篇

无缝成形产品工艺设计模型建立及其系统实现

沈颖乐, 丛洪莲(), 俞旭良, 郑培晓   

  1. 江南大学 针织技术教育部工程研究中心, 江苏 无锡 214122
  • 收稿日期:2020-07-07 修回日期:2021-03-05 出版日期:2021-07-15 发布日期:2021-07-22
  • 通讯作者: 丛洪莲
  • 作者简介:沈颖乐(1997—),男,硕士生。主要研究方向为纺织生产的数字化与智能化。
  • 基金资助:
    国家自然科学基金项目(61772238);中央高校基本科研业务费专项资金项目(JUSRP52013B)

Technological model establishment and system realization of weft-knitted products

SHEN Yingle, CONG Honglian(), YU Xuliang, ZHENG Peixiao   

  1. Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China
  • Received:2020-07-07 Revised:2021-03-05 Published:2021-07-15 Online:2021-07-22
  • Contact: CONG Honglian

RichHTML

12

PDF (PC)

92

摘要：

为提高无缝成形产品设计系统效能,在研究设计特点与款式成形结构原理的基础上,对无缝成形产品的工艺设计模型进行研究。通过对无缝成形产品工艺的数学建模,分别建立款式、花型图数学模型,用数学语言描述花型图的意匠信息。建立了结构花型图模型来描述花型图与编织行的关系,直观地表现纱线编织状态。结果显示:立体花型图的设计赋予了意匠格更多维度的信息,可以同时控制步进、纱嘴的动作;结合设计模型,通过色块分区、组织填充和图元贴图功能实现了产品的工艺设计,简化了工艺设计流程,实现了规范与高效的无缝成形产品设计系统。

关键词: 纬编, 无缝成形产品, 数学模型, 设计系统

Abstract:

In order to develop a weft-knitted product design system, this paper studies the process design model of weft knits based on studying the design characteristics and the structural principle of style forming. The research content includes the mathematical modeling method for weft knitted product pattern process, the mathematical models of design, and creation of process pattern diagram respectively.The information of the pattern was described in mathematically, and the structural pattern diagram describes the relationship between the pattern diagram and the knitting row and visually represents the knitting state of the yarn. The design of the overlapping pattern gives more dimensional information and can control the movement of the motor and yarn finger at the same time. Combined with the design model, the process design of the product was realized through the function of color block partition organization, filling and element mapping, which simplified the process design process and realized the standard and efficient weft knitted product design system.

Key words: weft-knitted, seamless product, mathematical model, design system

中图分类号: 

  • TS941.64

图1

设计模型示意图"

图2

花型图"

表1

无缝添纱产品编织信息的数学表达"

pk [p(1,u,v), p(2,u,v)]T
黑2 [0,0]T
绿3 [2,2]T
红4 [1,0]T
黄5 [2,2]T
蓝6 [2,0]T
紫7 [2,2]T

图3

选针系统编织示意图"

图4

集圈组织花型图的数学表示"

图5

花型图多层面信息"

图6

组织填充流程图 注:w—花型图花宽;h—花型图花高;w'—组织图花宽;h'—组织图花高。 "

图7

花型设计界面"

图8

意匠颜色配置界面"

[1] 张佩华. 无缝针织产品及其技术的发展[C]// 全国针织技术交流会论文集. 无锡: 江南大学针织技术教育部研究中心, 2015: 15-22.
ZHANG Peihua. Seamless knitting products and the development of its technology[C]// Paper Collection of 2015 National Knitting Technology Exchange Conference. Wuxi: Engineering Research Center for Knitting Technology, Ministry of Education,Jiangnan University, 2015: 15-22.
[2] 郑东伟, 徐英莲. SANTONI全成形无缝内衣机LVDT参数值对织物部分结构参数的影响[J]. 浙江理工大学学报, 2009(1):23-26.
ZHENG Dongwei, XU Yinglian. The influence of LVDT parameters of SANTONI fully formed seamless underwear machine on some fabric structural parameters[J]. Journal of Zhejiang Sci-Tech University, 2009(1):23-26.
[3] 周苏萌, 焦青保, 王府梅, 等. 无缝针织服装面料结构参数与成衣尺寸的预测[J]. 纺织学报, 2009, 30(2):42-47.
ZHOU Sumeng, JIAO Qingbao, WANG Fumei, et al. Fabric structure and finished size prediction for seamless knitted garments[J]. Journal of Textile Research, 2009, 30(2):42-47.
[4] 赵灿. 无缝针织内衣的尺寸特性研究[D]. 上海:东华大学, 2013: 21-25.
ZHAO Can. Research on the dimensional properties of seamless knitted underwear[D]. Shanghai:Donghua University, 2013: 21-25.
[5] YAN Y X, FENG Y N, JIN Z M, et al. The research and development of seamless knitted shapewears made of PTT filament[J]. International Journal of Clothing Science and Technology, 2017, 29(1):106-122.
doi: 10.1108/IJCST-05-2015-0064
[6] 翟亚超. 无缝内衣织物拉伸与弹性回复性能研究[D]. 上海:东华大学, 2015: 33-34.
ZHAI Yachao. Investigation on tensile and elastic recovery properties of seamless underwear knitted fabrics[D]. Shanghai:Donghua University, 2015: 33-34.
[7] 张茜. 无缝针织运动服的开发与舒适性能研究[D]. 上海:东华大学, 2016: 16-19.
ZHANG Qian. Development and comfort investigation of seamless knitted sportswear[D]. Shanghai:Donghua University, 2016: 16-19.
[8] 王薇, 蒋高明, 高梓越, 等. 纬编提花织物计算机辅助设计模型与算法[J]. 纺织学报, 2018, 39(3):161-166.
WANG Wei, JIANG Gaoming, GAO Ziyue, et al. Computer aided design system model and algorithm of weft knitted jacquard fabrics[J]. Journal of Textile Research, 2018, 39(3):161-166.
[9] 汝欣, 史伟民, 彭来湖, 等. 无缝针织内衣机的花型准备系统及数据安全[J]. 纺织学报, 2016, 37(11):130-135.
RU Xin, SHI Weimin, PENG Laihu, et al. Pattern preparation system of seamless underwear knitting machine and data security[J]. Journal of Textile Research, 2016, 37(11):130-135.
[10] 丁坤. 针织无缝内衣机人机交互系统及联网技术研究[D]. 杭州:浙江理工大学, 2018: 28-33.
DING Kun. Research on human-computer interaction system and networking technology of knitted seamless underwear machine[D]. Hangzhou: Zhejiang Sci-Tech University, 2018: 28-33.
[11] 许少宁, 汝欣. 无缝内衣机控制系统设计[J]. 现代纺织技术, 2016, 24(6):51-55.
XU Shaoning, RU Xin. Control system design of seamless underwear machine[J]. Advanced Textile Technology, 2016, 24(6):51-55.
[12] 徐巧, 丛洪莲, 张爱军, 等. 纬编针织物CAD设计模型的建立与实现[J]. 纺织学报, 2014, 35(3):136-140,144.
XU Qiao, CONG Honglian, ZHANG Aijun, et al. Establishment and implementation of weft-knitted fabric's design model in CAD system[J]. Journal of Textile Research, 2014, 35(3):136-140,144.
[13] 蒋高明. 互联网针织CAD原理与应用[M]. 北京: 中国纺织出版社, 2019: 33-35.
JIANG Gaoming. Principle and application of internet knitting CAD[M]. Beijing: China Textile & Apparel Press, 2019: 33-35.
[1] 周濛濛, 蒋高明, 高哲, 郑培晓. 纬编衬经衬纬管状织物增强复合材料研究进展[J]. 纺织学报, 2021, 42(07): 184-191.
[2] 王伟荣, 丛洪莲. 基于下肢运动特征的纬编无缝瑜伽裤结构设计[J]. 纺织学报, 2021, 42(06): 140-145.
[3] 郑培晓, 蒋高明. 基于WebGL的纬编提花织物三维仿真[J]. 纺织学报, 2021, 42(05): 59-65.
[4] 乔灿灿, 姜亚明, 齐业雄, 林温妮, 张野. 冲击波在陶瓷增强纬编双轴向多层衬纱织物及机织物复合材料中传递的表征[J]. 纺织学报, 2021, 42(05): 84-89.
[5] 胡旭东, 宋炎锋, 汝欣, 彭来湖. 大小头筒状纬编针织物建模及其线圈长度逆向设计[J]. 纺织学报, 2021, 42(04): 80-84.
[6] 周亚勤, 王攀, 张朋, 张洁. 纬编织造车间生产调度方法研究[J]. 纺织学报, 2021, 42(04): 170-176.
[7] 彭来湖, 罗昌, 牛冲, 吕永法, 胡旭东, 戴宁. 针织纬编氨纶输送控制技术[J]. 纺织学报, 2021, 42(04): 162-169.
[8] 刘立东, 李新荣, 刘汉邦, 李丹丹. 基于纬编针织物特性的静电吸附力模型[J]. 纺织学报, 2021, 42(03): 161-168.
[9] 孙亚博, 李立军, 马崇启, 吴兆南, 秦愈. 基于ABAQUS的筒状纬编针织物拉伸力学性能模拟[J]. 纺织学报, 2021, 42(02): 107-112.
[10] 戴宁, 彭来湖, 胡旭东, 崔英, 钟垚森, 王越峰. 纬编针织机织针自由状态下固有频率测试方法[J]. 纺织学报, 2020, 41(11): 150-155.
[11] 向忠, 王宇航, 吴金波, 钱淼, 胡旭东. 过氧化氢检测方法研究进展[J]. 纺织学报, 2020, 41(10): 197-204.
[12] 梁佳璐, 丛洪莲, 张爱军. 纬编两面提花针织物的工艺设计模型[J]. 纺织学报, 2020, 41(01): 69-74.
[13] 徐云龙, 夏风林. 双针床经编机间隔距离对纱线需求量的影响分析[J]. 纺织学报, 2019, 40(08): 151-156.
[14] 韩晓雪, 缪旭红. 氨纶纬编导电针织物纵向电力学性能[J]. 纺织学报, 2019, 40(04): 60-65.
[15] 万爱兰, 缪旭红, 马丕波, 陈晴, 陈方芳. 功能性纬编斜纹牛仔面料的设计及其性能[J]. 纺织学报, 2019, 40(04): 55-59.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
京ICP备14006648号　 京公网安备11010502044800号
版权所有 © 2021 《纺织学报》编辑部
地址： 北京市朝阳区延静里中街3号主楼6层《纺织学报》杂志社　邮政编码：100025　
电话：010-65017711,65917740　传真：010-65016539　Email:fangzhixuebao@vip.126.com
本系统由北京玛格泰克科技发展有限公司设计开发