纺织学报 ›› 2022, Vol. 43 ›› Issue (01): 178-185.doi: 10.13475/j.fzxb.20210910608

• 服装工程 • 上一篇    下一篇

废旧涤纶/棉混纺军训服的化学分离回收

董爽1, 孔昱萤1, 关晋平1,2(), 程献伟1,2, 陈国强1,2   

  1. 1.苏州大学 纺织与服装工程学院, 江苏 苏州 215021
    2.现代丝绸国家工程实验室, 江苏 苏州 215021
  • 收稿日期:2021-09-27 修回日期:2021-11-01 出版日期:2022-01-15 发布日期:2022-01-28
  • 通讯作者: 关晋平
  • 作者简介:董爽(1997—),男,硕士生。主要研究方向为纺织品可持续染整技术。
  • 基金资助:
    盛虹·应急保障与公共安全用纤维材料及其制品科研攻关项目(2021-fx020201);纺织行业纺织材料阻燃整理重点实验室项目(Q811580421)

Chemical separation and recycling of waste polyester/cotton blended military training uniforms

DONG Shuang1, KONG Yuying1, GUAN Jinping1,2(), CHENG Xianwei1,2, CHEN Guoqiang1,2   

  1. 1. College of Textile and Clothing Engineering, Soochow University, Suzhou, Jiangsu 215021, China
    2. National Engineering Laboratory for Modern Silk, Suzhou, Jiangsu 215021, China
  • Received:2021-09-27 Revised:2021-11-01 Published:2022-01-15 Online:2022-01-28
  • Contact: GUAN Jinping

摘要:

针对军训服每年产生大量的废弃,造成原料涤纶/棉混纺织物浪费的状况,将醋酸锌、尿素、尿素-醋酸锌共晶体系作为催化剂,通过乙二醇醇解法对废旧涤纶/棉混纺军训服中的涤纶组分进行解聚回收,并通过酸解法对棉纤维素组分进行回收;研究了催化剂种类、催化剂用量、反应温度和时间对废旧涤纶/棉混纺军训服、白色涤纶/棉混纺织物、白色涤纶织物醇解的影响;最后采用红外光谱仪、核磁共振波谱仪、差示扫描量热仪对醇解得到的对苯二甲酸乙二醇酯单体及酸解纤维素进行表征。结果表明:选用醋酸锌作为催化剂,催化剂相对用量为0.6%,反应固液比为1∶6,在196 ℃条件下醇解3 h效果较好;硫酸酸解过滤得到白色纤维素,达到对废旧军训服不同组分分离回收的目的。

关键词: 军训服, 涤纶/棉混纺织物, 废旧纺织品, 醇解, 化学分离, 回收

Abstract:

Polyester/cotton blended fabrics are widely used for military training uniforms and civilian military training uniforms. However, the military training uniforms, form a large amount of waste every year, leading to heavy waste of resources. This paper reports the alcoholysis of polyester from the polyester/cotton blended military training uniforms with zinc acetate, urea, and urea-zinc acetate eutectic system as catalysts, where the cellulose was also recycled through this acid hydrolysis. The influence of the catalyst type and dosage, and the reaction temperature and time on the alcoholysis efficiency of polyester was explored. Three different waste textiles containing polyester were used. The alcoholysis polyethene terephthalate(BHET) monomer and acidolysis cellulose were characterized using the fourier transform infrared, nuclear magnetic resonance, differential scanning calorimetry analyses. The results show that the polyester has good alcoholysis efficiency under the following conditions: zinc acetate as the catalyst, the relative mass fraction of waste military training uniforms was 0.6%, the reaction solid-liquid ratio was 1∶6, the reaction temperature was 196 ℃, and the reaction time was 3 h. White cellulose was obtained and the goal of separating and recycling different components of waste military training uniforms was achieved.

Key words: military training uniforms, polyester/cotton blended fabric, waste textiles, alcoholysis, chemical separation, recycling

中图分类号: 

  • TQ342.21

表1

催化剂种类对废旧军训服聚酯醇解效果的影响"

催化剂种类 聚酯转化率/% BHET选择性/%
尿素体系 19.08±0.21 3.69±0.32
醋酸锌体系 87.39±0.23 54.46±0.25
尿素-醋酸锌共晶体系 63.69±0.30 39.08±0.31

表2

反应温度对废旧军训服聚酯醇解效果的影响"

反应温度/℃ 聚酯转化率/% BHET选择性/%
145 22.46±0.24 9.84±0.21
170 69.54±0.22 58.15±0.25
196 92.43±0.15 85.66±0.13
220 58.71±0.21 50.22±0.29

表3

醋酸锌用量对废旧军训服聚酯醇解效果的影响"

醋酸锌用量/% 聚酯转化率/% BHET选择性/%
0.0 14.77±0.24 2.46±0.22
0.2 93.23±0.21 71.08±0.24
0.4 88.31±0.23 75.69±0.22
0.6 92.43±0.24 85.66±0.20
0.8 87.88±0.25 81.35±0.24
1.0 96.06±0.19 75.02±0.23

表4

反应时间对废旧军训服聚酯醇解效果的影响"

时间/h 聚酯转化率/% BHET选择性/%
1 57.85±0.22 40.89±0.22
2 72.49±0.23 54.71±0.30
3 92.43±0.25 85.66±0.21
4 87.17±0.20 60.46±0.22

表5

醇解回收法针对不同涤纶/棉纺织品的应用效果"

醇解底物 聚酯转化率/% BHET选择性/%
废旧涤纶/棉混纺军训服 93.23±0.15 71.08±0.13
白色纯涤纶织物 86.4±0.20 58.46±0.21
白色涤纶/棉混纺织物 95.69±0.23 74.77±0.18
酸解后废旧涤纶/棉混纺军训服 57.85±0.30 3.08±0.35

图1

不同涤纶/棉混纺织物分离所得产物BHET的红外光谱"

图2

不同反应底物醇解产物的1H NMR核磁共振分析"

表6

醇解不同底物回收产物的1H NMR多重峰分析"

醇解底物 化学位移 裂分数目 偶合常数
J/Hz
氢核数目
废旧涤纶/棉
混纺军训服
8.13 单峰(s) 2
4.97 三重峰(t) 5.7 1
4.37~4.30 多重峰(m) 2
3.74 四重峰(q) 5.3 2
白色涤纶/棉
混纺织物
8.16 单峰(s) 2
5.00 三重峰(t) 5.6 1
4.37 三重峰(t) 4.9 2
3.77 四重峰(q) 5.3 2
白色纯涤纶
织物
8.12 单峰(s) 2
4.96 三重峰(t) 5.7 1
4.36~4.29 多重峰(m) 2
3.77~3.69 多重峰(m) 2

表7

醇解不同底物回收产物的13C NMR多重峰分析"

醇解底物 化学位移
废旧涤纶/棉混纺军训服 165.63
134.21
129.97
67.48
59.46
白色涤纶/棉混纺织物 165.63
134.22
129.97
67.49
59.46
白色纯涤纶织物 165.63
134.21
129.97
67.49
59.46

图3

不同反应底物醇解产物的13C NMR核磁共振分析"

图4

不同涤纶/棉混纺织物分离所得产物BHET的DSC曲线"

图5

醇解产物的形貌图"

图6

酸解后纤维素与棉纤维的红外光谱"

图7

酸解产物的形貌图"

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