纺织学报 ›› 2022, Vol. 43 ›› Issue (03): 110-115.doi: 10.13475/j.fzxb.20210304906

• 染整与化学品 • 上一篇    下一篇

涤纶织物的连续式轧染工艺

何颖婷1,2, 李敏1,2, 王瑞丰1,2, 王春霞2, 付少海1,2,3()   

  1. 1.江苏省纺织品数字喷墨印花工程技术研究中心, 江苏 无锡 214122
    2.生态纺织教育部重点实验室(江南大学), 江苏 无锡 214122
    3.国家先进印染技术创新中心, 山东 泰安 271000
  • 收稿日期:2021-03-12 修回日期:2021-11-24 出版日期:2022-03-15 发布日期:2022-03-29
  • 通讯作者: 付少海
  • 作者简介:何颖婷(1997—),女,硕士生。主要研究方向为分散染料的分散研磨及涤纶织物轧染工艺研究。
  • 基金资助:
    江苏省自然科学基金基础研究计划-面上项目(BK20191334);国家先进印染技术创新中心科研基金项目(ZJ2021A08)

Dyeing process for polyester fabrics with continuous pad dyeing method

HE Yingting1,2, LI Min1,2, WANG Ruifeng1,2, WANG Chunxia2, FU Shaohai1,2,3()   

  1. 1. Jiangsu Engineering Research Center for Digital Textile Inkjet Printing, Wuxi, Jiangsu 214122, China
    2. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
    3. National Manufacturing Innovation Center of Advanced Dyeing and Finishing Technology, Taian, Shandong 271000, China
  • Received:2021-03-12 Revised:2021-11-24 Published:2022-03-15 Online:2022-03-29
  • Contact: FU Shaohai

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摘要：

针对涤纶染色中为提高色牢度而进行还原清洗所带来的能源消耗和污水处理问题,制备了C.I.分散蓝291分散体,并将其用于涤纶织物的连续式轧染中。研究了该分散体的分散性能及粒径对染色涤纶织物K/S值的影响。分析了防泳移剂、黏合剂和渗透剂的加入对涤纶织物染色效果的影响,探讨了阳离子型固色剂对染色涤纶织物色牢度的影响,分析了染色涤纶织物的热力学性能和强力。实验结果表明,采用该连续式轧染工艺制得的染色涤纶织物匀染性、色牢度及K/S值得到改善,染色涤纶织物具有优异的耐干摩擦色牢度(5级)、耐湿摩擦色牢度(4~5级)和耐皂洗色牢度(5级),皂洗残液化学需氧量(COD值)降低了54.7%,且织物的热力学性能和强力几乎不受影响。

关键词: 涤纶织物, 轧染, 颜色性能, 色牢度, 化学需氧量

Abstract:

In view of the energy consumption and wastewater treatment in the production of polyester dyeing caused by reduction cleaning for color fastness improvement, C.I. Disperse Blue 291 dispersion were prepared and was applied for continuous pad dyeing of polyester fabrics. The influence of dispersing property and particle size of C.I. Disperse Blue 291 dispersion on K/S value of dyed fabric was studied, the influence of adding adhesive, anti-migration agent and penetrant on dyeing effect of polyester fabric was analyzed, the influence of cationic fixing agent on color fastness of dyed polyester fabric was discussed, and the thermal performance and strength of dyed polyester fabric was analyzed. Experimental results show that the levelness, color fastness and K/S value of the dyed polyester fabric is improved, the dyed fabrics exhibit excellent dry rubbing fastness (5 grade), wet rubbing fastness (4-5 grade) and washing fastness (5 grade) as well as significant reduction of chemical oxygen demand (54.7%), the thermal performance and strength of the fabrics are virtually unaffected.

Key words: polyester fabric, pad dyeing, color performance, color fastness, chemical oxygen demand

中图分类号: 

  • TS193.5

图1

染色工艺"

图2

C.I.分散蓝291分散体的分散性能"

图3

分散体粒径与染色涤纶织物K/S值的关系"

表1

助剂种类及质量分数对染色涤纶织物颜色及色牢度的影响"

助剂 ΔE值 K/S值 耐摩擦色牢度/级 耐皂洗色牢度/级 皂洗残液
吸光度
种类 质量分数/% 干 湿 沾色 变色
防泳移剂PA 0 2.25 37.46 3~4 2 3~4 4 0.301
3 1.46 36.52 4 1~2 3~4 4~5 0.315
5 1.38 36.02 4~5 2 3~4 5 0.384
7 1.37 36.94 4~5 2~3 3~4 5 0.342
9 1.37 37.36 4 2~3 3~4 4~5 0.337
黏合剂DM-5128 0 1.20 37.08 3 2~3 3 4 0.521
3 1.25 34.29 4~5 3~4 3~4 5 0.283
5 1.28 38.28 4~5 3~4 3~4 5 0.257
7 1.26 38.03 4~5 4 4 5 0.221
9 0.99 34.83 4~5 4 4 5 0.180
渗透剂DXA-603 0 1.26 38.03 4~5 4 4 5 0.221
0.5 1.19 41.65 4~5 4 4 5 0.181
1 1.20 41.81 4~5 4 4 4~5 0.227
2 1.25 41.35 4~5 4 3~4 4~5 0.186
3 1.39 40.47 4~5 4 3~4 4~5 0.197

表2

阳离子固色剂质量分数对染色涤纶织物色牢度及COD值的影响"

固色剂
质量分数/%		 耐摩擦色牢度/级 耐皂洗色牢度/级 COD值/
(mg·L-1)
干 湿 沾色 变色
0.0 4~5 4 4 5 444.6
0.6 5 4~5 4~5 5 286.4
1.0 5 4~5 5 5 235.2
2.0 5 4~5 5 5 212.7
3.0 5 4~5 5 5 201.4

图4

空白样及染色样的颜色效果"

表3

织物的K/S值、色牢度及皂洗残液COD值"

样布 K/S值 耐摩擦色
牢度/级		 耐皂洗色
牢度/级		 COD值/
(mg·L-1)
干 湿 沾色 变色
空白样 62.08 3 2~3 3 4 263.4
染色样 41.65 4~5 4 4 5 444.6
阳离子改性样 40.23 5 4~5 5 5 201.4

图5

原样及染色样的热力学性能"

表4

染色过程对涤纶织物断裂强力的影响"

试样 断裂强力/N 断裂强力损失率/%
经向 纬向 经向 纬向
原样 1 347 1 377 — —
染色样 1 849 1 325.5 -37.27 3.74
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