喷气涡流纺纺纱过程中的气流场数值模拟

doi:10.13475/j.fzxb.20180304708

纺织学报 ›› 2019, Vol. 40 ›› Issue (03): 160-167.doi: 10.13475/j.fzxb.20180304708

喷气涡流纺纺纱过程中的气流场数值模拟

尚珊珊¹^,²^,³, 郁崇文¹^,², 杨建平¹^,²(), 钱希茜¹^,²

1.东华大学纺织学院, 上海 201620
2.东华大学纺织面料技术教育部重点实验室, 上海 201620
3.上海工程技术大学, 上海 201620

收稿日期:2018-03-21 修回日期:2018-12-13 出版日期:2019-03-15 发布日期:2019-03-15
通讯作者: 杨建平
作者简介:尚珊珊(1987—),女,博士生。主要研究方向为新型纺纱技术及相关理论。

Numerical simulation of airflow field in vortex spinning process

SHANG Shanshan¹^,²^,³, YU Chongwen¹^,², YANG Jianping¹^,²(), QIAN Xixi¹^,²

1. College of Textiles, Donghua University, Shanghai 201620, China
2. Key Laboratory of Textile Science & Technology, Ministry of Education, Donghua University, Shanghai 201620, China
3. Shanghai University of Engineering Science, Shanghai 201620, China

Received:2018-03-21 Revised:2018-12-13 Online:2019-03-15 Published:2019-03-15
Contact: YANG Jianping

摘要/Abstract

摘要：

为明确高速气流成纱过程中气流产生和发展变化的规律,解决当前研究中存在的不足,对喷气涡流纺初始引纱过程和正常稳定纺纱过程的气流进行三维数值模拟及理论分析,并采用纺纱实验和借助扫描电子显微镜技术验证数值模拟结果。结果表明:纺纱初始时气流扰动小,湍流少,气流流线规则有序发展,喷嘴内负压气流产生强大吸力利于顺利引纱,模拟推测纤维的集束性较好,包缠和抱合效果较差;正常纺纱过程中气流场不稳定,湍流现象明显,气流轨迹复杂,并出现涡流和回流现象,回流为纱提供额外张力,利于提高纱线强力,模拟推测纤维的包缠和抱合效果较好,这也与纺纱实验结果相吻合。

关键词: 喷气涡流纺, 纺纱过程, 气流场, 数值模拟

Abstract:

In order to explicit the discipline of airflow generation and development in yarn formation process under the action of high speed airflow and overcome shortcomings in the current research, three-dimensional numerical simulation of the airflow characteristics during the whole vortex spinning process, including the initial state of yarn drawing-in process and the normal stable process, were obtained and analyzed. Spinning experiments, with the aid of scanning electron microscope, were adopted to verify the results of the numerical simulation. The results show that the state of airflow field is steady, which has less turbulence phenomenon at the beginning of the process, the air streamlines move orderly, the negative pressure produces a strong suction force facilitating drawing fiber bundle into nozzle successfully, and the numerical simulation speculates that the fibers cluster is better, and the wrapped effect is worse, which is consistent with the spinning experiments. The turbulence phenomenon in normal spinning process is more obvious, the trajectory of airflow is complex, the vortex and reflux phenomenon appear, the upstream airflow provides an extra tension for the yarn and may improve yarn strength, the numerical simulation speculates the fiber wrapped effect is better, and the yarn tenacity is predicted higher in numerical simulation results and verified by the spinning experiment results.

Key words: vortex spinning, spinning process, airflow field, numerical simulation

中图分类号:

TS101.2

尚珊珊, 郁崇文, 杨建平, 钱希茜. 喷气涡流纺纺纱过程中的气流场数值模拟[J]. 纺织学报, 2019, 40(03): 160-167.

SHANG Shanshan, YU Chongwen, YANG Jianping, QIAN Xixi. Numerical simulation of airflow field in vortex spinning process[J]. Journal of Textile Research, 2019, 40(03): 160-167.

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管纱编号	成纱强度/(cN·tex^-1)
管纱编号	初始纺纱过程值	正常纺纱过程值
1	8.26	10.59
2	7.32	10.61
3	7.43	9.96
4	7.21	10.67
5	7.34	10.53
平均值	7.51	10.47

喷气涡流纺纺纱过程中的气流场数值模拟

Numerical simulation of airflow field in vortex spinning process

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