纺织学报 ›› 2019, Vol. 40 ›› Issue (04): 145-151.doi: 10.13475/j.fzxb.20180104307

• 机械与器材 • 上一篇    下一篇

纺织智能制造标准体系架构研究与实现

周亚勤(), 汪俊亮, 鲍劲松, 张洁   

  1. 东华大学 机械工程学院, 上海 201620
  • 收稿日期:2018-01-17 修回日期:2019-01-21 出版日期:2019-04-15 发布日期:2019-04-16
  • 作者简介:周亚勤(1977—),女,副教授,博士。主要研究方向为智能制造、生产计划与调度。E-mail:zhouyaqin@dhu.edu.cn
  • 基金资助:
    国家自然科学基金项目(51435009)

Research and implementation of standard system architecture of textile intelligent manufacturing

ZHOU Yaqin(), WANG Junliang, BAO Jinsong, ZHANG Jie   

  1. College of Mechanical Engineering, Donghua University, Shanghai 201620, China
  • Received:2018-01-17 Revised:2019-01-21 Online:2019-04-15 Published:2019-04-16

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摘要：

纺织智能制造标准体系架构的建立,有助于纺织生产过程中生产设备、系统集成、生产执行和成品流通智能化改造的快速铺开,具有重要的意义。为此,在深入分析纺织智能制造共性技术和标准化需求的基础上,设计纺织智能制造标准体系架构,包括共性技术与标准、关键技术标准和纺织智能制造新模式。关键技术标准中,智能车间与工厂是实现纺织智能制造的关键,进一步考虑纺织产品生命全周期,从纺织工厂资源要素、系统集成、互联互通、信息融合、制造执行与运营分析等方面构建纺织智能制造工厂架构。最后以上海某针织面料生产企业为例,构建包括针织面料生产全流程规范、生产装备互联互通网络架构、数据结构规范和织造染整管控4个层次的针织生产智能管控标准架构,并对设备实时监控与异常侦测、纺织工艺质量分析与工艺优化、纺织全流程生产计划与调度典型应用场景流程进行分析。

关键词: 纺织智能制造, 共性技术, 智能制造标准, 纺织智能工厂

Abstract:

The establishment of the textile intelligent manufacturing standard system structure is of great significance for the rapid development of production equipment, system integration, production execution and intelligent transformation of finished product circulation in the textile production process. Based on an in-depth analysis of the common technologies and standardization requirements of textile intelligent manufacturing, this paper designed a textile intelligent manufacturing standard system architecture, which consists of common technologies and standards, key technical standards and new models of textile intelligent manufacturing. Among the key technical standards, intelligent workshops and factories are critical to realize textile intelligent manufacturing. The whole life cycle of textile products were further considered, and the textile intelligent manufacturing factory structure was constructed from the aspects of textile resource elements, system integration, interconnection, information fusion, manufacturing execution and operation analysis. Finally, taking a high-end knitted fabric manufacturer in Shanghai as an example, a four-level knitting production intelligent control standard structure was constructed, comprising the whole process specification of knitted fabric production, the interconnection network structure of production equipment, the data structure specification and the weaving, dyeing and finishing control. Moreover the equipment real-time monitoring and anomaly detection, the textile process quality analysis and process optimization, the textile production planning and scheduling typical application scenario process were analyzed.

Key words: textile intelligent manufacturing, common technology, intelligent manufacturing standard, textile intelligent factory

中图分类号: 

  • TS108

图1

纺织智能制造标准体系结构图"

图2

针织生产智能管控标准架构"

图3

设备实时监控与异常侦测"

图4

染色质量分析与工艺优化"

图5

生产全流程计划与调度"

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