纺织学报 ›› 2019, Vol. 40 ›› Issue (09): 42-47.doi: 10.13475/j.fzxb.20180601806

• 纺织工程 • 上一篇    下一篇

集聚纺气流导向元件的偏移对集聚效果的影响

马晓琳1, 唐新军1, 宋均燕1(), 刘霞1, 张玉高2   

  1. 1.新疆溢达纺织有限公司, 新疆 乌鲁木齐 830054
    2.广东溢达纺织有限公司, 广东 佛山 528600
  • 收稿日期:2018-06-01 修回日期:2019-06-14 出版日期:2019-09-15 发布日期:2019-09-23
  • 通讯作者: 宋均燕
  • 作者简介:马晓琳(1991—),女,学士。主要研究方向为纯棉纱线品质改善。
  • 基金资助:
    天山创新团队计划项目(2017D14005)

Influence of compact spinning air guide element shifting on compaction effect

MA Xiaolin1, TANG Xinjun1, SONG Junyan1(), LIU Xia1, ZHANG Yugao2   

  1. 1. Xinjiang Esquel Textile Co., Ltd., Urumchi, Xinjiang 830054, China
    2. Guangdong Esquel Textile Co., Ltd., Foshan, Guangdong 528600, China
  • Received:2018-06-01 Revised:2019-06-14 Online:2019-09-15 Published:2019-09-23
  • Contact: SONG Junyan

摘要:

针对立达第3代集聚系统的气流导向元件在生产中左右偏移的现象,分析了该现象对集聚效果的影响。选取气流导向元件的居中位置,以及左右各偏移1.5、2.5 mm共5个特征位置,使用Fluent软件对集聚系统流场进行数值模拟,并通过CFD软件对模拟结果进行数据分析。对比分析后发现,在发生1.5 mm和2.5 mm偏移时,集聚区均出现不同程度气流速度和静压大小的变化,包括集聚范围缩小、集聚气流速度忽高忽低和集聚处静压降低等。通过纺纱实验对模拟结果进行验证后得出:气流导向元件发生1.5 mm偏移时气流速度和静压大小改变引起的成纱质量波动较小,而当偏移量达到2.5 mm时成纱条干不匀上升3%,毛羽指数增加了8%,其影响趋势与理论研究结论相吻合。

关键词: 集聚系统, 气流导向元件, 偏移, 流场模拟, 集聚效果

Abstract:

The air guide element of the third generation Rieter compact system shifts in production line, in order to analyze the influence to the compacting effect, five feature points including the center point, 1.5 mm and 2.5 mm shifting to left and right were selected. Fluent software were adopted to simulate the flow field and using CFD software to analyze the results of the simulation. Results show that the shift of 1.5 mm and 2.5 mm causes variation in airflow velocity and hydrostatic pressure. Spinning experiment verifies the simulation analysis results. It is concluded that when the shifts is 1.5 mm, the yarn quality variation is small, but when the shifts is 2.5 mm the yarn quality varies obviously, and the yarn evenness increases by 3% and hairiness increases by 8%.

Key words: compacting system, air guide element, shifting, flow field simulation, compacting effect

中图分类号: 

  • TS112

图1

网眼罗拉集聚系统示意图"

图2

集聚区提取模型示意图"

图3

特征面示意图"

图4

特征面1上气流速度云图"

图5

速度特征线"

图6

特征面1气流静压云图"

图7

静压特征线"

表1

9.72 tex单纱质量数据表"

位置 偏移/mm 条干CVm/% 毛羽指数H 强力/cN
L 2.5 12.45 2.98 225
L 1.5 12.29 2.70 229
M 0.0 12.15 2.70 235
R 1.5 12.21 2.66 232
R 2.5 12.55 3.10 218

表2

7.28 tex单纱质量数据表"

位置 偏移/mm 条干CVm/% 毛羽指数H 强力/cN
L 2.5 14.22 3.21 153
L 1.5 14.01 3.07 154
M 0.0 13.99 3.08 154
R 1.5 14.11 3.18 152
R 2.5 14.51 3.34 155
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