基于超声相控阵的机织层合复合薄板试件内部缺陷检测方法

doi:10.13475/j.fzxb.20180607507

纺织学报 ›› 2019, Vol. 40 ›› Issue (11): 81-87.doi: 10.13475/j.fzxb.20180607507

基于超声相控阵的机织层合复合薄板试件内部缺陷检测方法

肖志涛¹, 郭永敏², 耿磊¹(), 吴骏¹, 张芳¹, 王雯¹, 刘彦北¹

1.天津工业大学电子与信息工程学院, 天津 300387
2.天津工业大学机械工程学院, 天津 300387

收稿日期:2018-06-25 修回日期:2019-08-04 出版日期:2019-11-15 发布日期:2019-11-26
通讯作者: 耿磊
作者简介:肖志涛(1971—),男,教授,博士。主要研究方向为图像处理。
基金资助:
中国纺织工业联合会应用基础研究项目(J201509);天津市高等学校创新团队培养计划资助项目(TD13-5034)

Internal defect detection method for thin test pieces of woven laminated composites based on ultrasonic phased array

XIAO Zhitao¹, GUO Yongmin², GENG Lei¹(), WU Jun¹, ZHANG Fang¹, WANG Wen¹, LIU Yanbei¹

1. College of Electronics and Information Engineering, Tiangong University, Tianjin 300387, China
2. School of Mechanical Engineering, Tiangong University, Tianjin 300387, China

Received:2018-06-25 Revised:2019-08-04 Online:2019-11-15 Published:2019-11-26
Contact: GENG Lei

摘要/Abstract

摘要：

针对机织层合薄板复合材料试件的内部缺陷,采用超声相控阵检测法对其进行超声100%扫查,并对得到的超声定位的缺陷区域进行分析;建立了超声回波A扫描波形图、B扫描图像以及C扫描图像和机织层合板复合材料内部区域缺陷分布的对应关系,分析比较了复合材料试件分别在同时激发4、8、16个晶片(阵元)的条件下得到的超声检测结果图,并在相控阵设置最优条件下对复合材料进行横纵方向超声扫描得到检测图,针对C扫描得到的缺陷扫查图进行定量分析。研究结果表明:扫描得到的超声A扫描波形图、B扫描图像以及C扫描图像在复合材料缺陷的位置上有一一对应的关系,超声相控阵检测法可用于机织层合板复合材料的无损检测及其缺陷的初步评价。

关键词: 机织层合薄板复合材料, 缺陷检测, 超声相控阵检测, 超声回波, 无损检测

Abstract:

As defects may exist in the test pieces of woven laminated composites, the method of ultrasonic array test is used to carry out 100% ultrasonic scanning of woven laminated composite and the defect areas obtained by ultrasonic positioning were analyzed. The corresponding relation of the ultrasonic echo A flicking waveform, B and C scan images and the internal defects distribution of woven laminated composites were researched. The results of ultrasonic testing for the composite inspiring 4,8,16 elements at the same time and the scanning ultrasonic testing results for the thin braided composites in the horizontal and vertical direction under the optimal condition were compared. A simple quantitative analysis of C scan image of the defects was conducted. Experimental results show that there is a one-to-one corresponding relationship on the defect display of woven laminated composites between the ultrasonic A scan echo, B and C scan images. The ultrasonic phased array detection method can be used to evaluate the nondestructive testing and defects of woven laminated composites.

Key words: woven laminated composites, defect detection, ultrasonic phased array detection, ultrasonic echo, non-destructive testing

中图分类号:

TS101.8

肖志涛, 郭永敏, 耿磊, 吴骏, 张芳, 王雯, 刘彦北. 基于超声相控阵的机织层合复合薄板试件内部缺陷检测方法[J]. 纺织学报, 2019, 40(11): 81-87.

XIAO Zhitao, GUO Yongmin, GENG Lei, WU Jun, ZHANG Fang, WANG Wen, LIU Yanbei. Internal defect detection method for thin test pieces of woven laminated composites based on ultrasonic phased array[J]. Journal of Textile Research, 2019, 40(11): 81-87.

图/表 10

图1

表1

图2

图3

图4

图5

图6

图7

图8

图9

参考文献 16

[1]	孟松鹤, 田晓晓, 杜善义, 等. 三维编织碳/环氧复合材料力学性能测试及破坏机制[J]. 复合材料学报, 2012(2):115-120.
	MENG Songhe, TIAN Xiaoxiao, DU Shanyi, et al. Mechanical properties testing and failure mechanism of 3D woven carbon/epoxy composite materials[J]. Acta Materiae Composite Sinica, 2012(2):115-120.
[2]	SMITH R A. Advanced NDT of composites in the United Kingdom[J]. Materials Evaluation, 2007,65(7):697-710.
[3]	KALMS Michael, FOCKE Oliver, KOPYLOW Christoph V. Applications of laser ultrasound NDT methods on composite structures in aerospace industry[C]// CHENG Genquan, ANANA Asundi. Ninth International Symposium on Laser Metrology. Bellingham: Proceedings of SPIE, 2008. DOI: 10.1117/12.814512.
[4]	TOMOSZ Chady, PRZMYSLAW Lopato. Electromagnetic nondestructive testing of composite materials[J]. Nondestructive Testing, 2009,31(10):758-761.
[5]	刘松平. 复合材料无损检测与缺陷评估技术:庆祝中国机械工程学会无损检测分会成立三十周年[J]. 无损检测, 2008,30(10):673-678.
	LIU Songping. Nondestructive testing and evaluation techniques for composites: celebration of 30 year anniversary of NDT[J]. Nondestructive Testing, 2008,30(10):673-678.
[6]	李怀富, 李业书, 吕贵平, 等. 超声相控阵技术在复合材料检测上的应用[J]. 玻璃钢/复合材料, 2010(2):86-88.
	LI Huaifu, LI Yeshu, LÜ Guiping, et al. Application of ultrasonic phased array technology in composite material detection[J]. FRP/Composite Material, 2010(2):86-88.
[7]	白小宝, 孙建罡, 周建平, 等. 超声相控阵技术检测蜂窝复合材料案例[J]. 无损检测, 2013,35(12):46-48.
	BAI Xiaobao, SUN Jiangang, ZHOU Jianping, et al. Ultrasonic phased array technology to detect cases of honeycomb composite materials[J]. Nondestructive Testing, 2013,35(12):46-48.
[8]	WAN Z K, WANG Z G, GUO J M. Analysis of non-destructive testing of three-dimensional braided composite using scanning SQUID NDT[J]. Insight, 2014,56(5):246-251.
[9]	万振凯, 李静东. 三维编织复合材料压缩损伤声发射特性分析[J]. 纺织学报, 2006,27(2):20-24.
	WAN Zhenkai, LI Jingdong. Feature of acoustic emission and failure analysis for three-dimensional braided composite material under compressive load[J]. Journal of Textile Research, 2006,27(2):20-24.
[10]	王国军, 孙颖, 李嘉禄. 超声评价碳环氧三维编织复合材料的实验分析[J]. 玻璃钢/复合材料, 2009,6(9):39-43.
	WANG Guojun, SUN Ying, LI Jialu. Ultrasonic evaluation of carbon epoxy three-dimensional woven composite material experimental analysis[J]. FRP/Composite Material, 2009,6(9):39-43.
[11]	谢岳. 超声检测技术在航空复合材料构件中的应用[C]// 中国航空航天工具协会,中国航空学会维修工程专业分会. 2017年首届航空保障设备发展论坛论文集. 北京:航空工业出版社, 2017: 203-207.
	XIE Yue. The application of ultrasonic testing technology in aviation composite material component[C]//China Aero-Space Tooling Association, China Aviation Society Maintenance Engineering Branch. Proceeding of 2017 First Aviation Security Equipment Development BBS. Beijing: Aviation Industry Press, 2017: 203-207.
[12]	万振凯, 贾敏瑞. 基于磁通图像的平板三维编织复合材料试件内部缺陷检测[J]. 纺织学报, 2015,36(8):49-55.
	WAN Zhenkai, JIA Minrui. Flux image-based internal defect detection for flat test pieces of three-dimensional braided composites[J]. Journal of Textile Reasearch, 2015,36(8):49-55.
[13]	王占刚. 基于SQUID的三维编织复合材料的无损检测研究[D]. 天津: 天津工业大学, 2015: 1-10.
	WANG Zhangang. Nondestructive testing of 3D braided composites based on SQUID[D]. Tianjin:Tianjin Polytechnic University, 2015: 1-10.
[14]	TROJAHN W, JANSER K, ROESCH O. Experience in using ultrasonic testing of bearing steel for demanding applications[J]. Journal of ASTM International, 2006,3(9):1-7.
[15]	张聪颖. 超声相控阵检测系统图像处理和成像技术的研究[D]. 天津:天津大学, 2010: 19-24.
	ZHANG Congying. Study on image processing and imaging technology of ultrasonic phased array detection system[D]. Tianjin:Tianjin University, 2010: 19-24.
[16]	何军, 陈刚. 超声图像的表面轮廓提取及三维图像重建过程的探讨[J]. 兰州理工大学学报, 2004,30(4):53-56.
	HE Jun, CHEN Gang. Discussion on surface contour extraction and 3D image reconstruction of ultrasonic images[J]. Journal of Lanzhou University of Technology, 2004,30(4):53-56.

Metrics

Viewed

Full text

Abstract

Cited

Shared

Discussed

名称	参数	名称	参数
材料声速	2 330.0 m/s	声波类型	纵波
法则配置	0°线性	扫查方式	扫查器扫查
聚焦深度	2 mm	成像显示	A-B、A-C
第一晶片	1个	扫查速度	30.0 mm/s
最后晶片	64个	编码器分辨率	13步距/mm
晶片步距	1

基于超声相控阵的机织层合复合薄板试件内部缺陷检测方法

Internal defect detection method for thin test pieces of woven laminated composites based on ultrasonic phased array

RichHTML

PDF (PC)

摘要/Abstract

引用本文

使用本文

图/表 10

参考文献 16

相关文章 9

Metrics

本文评价

推荐阅读 0

[1]	路浩, 陈原. 基于机器视觉的碳纤维预浸料表面缺陷检测方法[J]. 纺织学报, 2020, 41(04): 51-57.
[2]	景军锋, 张君扬, 张缓缓, 苏泽斌. 梯度空间下的丝饼表面缺陷检测[J]. 纺织学报, 2020, 41(02): 44-51.
[3]	魏子涵李文霞杜宇君马静雯郑佳辉. 织物傅里叶变换衰减全反射红外光谱库的建立及应用[J]. 纺织学报, 2019, 40(08): 64-68.
[4]	朱浩丁辉尚媛园邵珠宏. 多纹理分级融合的织物缺陷检测算法[J]. 纺织学报, 2019, 40(06): 117-124.
[5]	蔡逸超周晓宋明峰牟新刚. 应用多尺度多方向模板卷积的筒子纱缺陷检测[J]. 纺织学报, 2019, 40(04): 152-157.
[6]	万振凯张志刚贾敏瑞包玮琛董卿霞. 基于碳纳米线传感器的三维六向编织复合材料内部损伤定位[J]. 纺织学报, 2017, 38(08): 68-74.
[7]	景军锋范晓婷李鹏飞洪良. 应用深度卷积神经网络的色织物缺陷检测[J]. 纺织学报, 2017, 38(02): 68-74.
[8]	万振凯贾敏瑞. 基于磁通图像的平板三维编织复合材料试件内部缺陷检测[J]. 纺织学报, 2015, 36(08): 49-55.
[9]	万振凯;王占刚. 基于神经网络的复合材料缺陷超声波检测研究[J]. 纺织学报, 2010, 31(2): 54-59.