镍-磷-纳米碳化硅-聚四氟乙烯化学复合镀对纺纱钢丝圈寿命的影响

doi:10.13475/j.fzxb.20200306706

纺织学报 ›› 2020, Vol. 41 ›› Issue (12): 151-156.doi: 10.13475/j.fzxb.20200306706

镍-磷-纳米碳化硅-聚四氟乙烯化学复合镀对纺纱钢丝圈寿命的影响

马沙沙¹, 王俊勃¹(), 雒千¹, 思芳¹, 杨敏鸽¹, 陈宁波², 张小峰², 李博¹

1.西安工程大学, 陕西西安 710048
2.咸阳信合纺机器材有限公司, 陕西咸阳 712000

收稿日期:2020-03-25 修回日期:2020-06-29 出版日期:2020-12-15 发布日期:2020-12-23
通讯作者: 王俊勃
作者简介:马沙沙(1995—),女,硕士生。主要研究方向为材料科学研究和机械优化设计。
基金资助:
陕西省科学技术厅重点研发计划特色产业创新链项目(2018TSCXL-GY-03-01);咸阳市重点研发计划项目(2018K01-44)

Effect of nickel-phosphorus-nano-SiC-polytetrafluoroethylene electroless composite plating on lifetime of traveller for yarn spinning

MA Shasha¹, WANG Junbo¹(), LUO Qian¹, SI Fang¹, YANG Min'ge¹, CHEN Ningbo², ZHANG Xiaofeng², LI Bo¹

1. Xi'an Polytechnic University, Xi'an, Shaanxi 710048, China
2. Xianyang Xinhe Textile Machinery Equipment Co., Ltd., Xianyang, Shaanxi 712000, China

Received:2020-03-25 Revised:2020-06-29 Online:2020-12-15 Published:2020-12-23
Contact: WANG Junbo

摘要/Abstract

摘要：

为研究分析不同表面处理工艺对钢丝圈纺纱性能的影响,进一步提高钢丝圈使用寿命,采用化学镀的方法向镀液中添加纳米碳化硅(SiC)和聚四氟乙烯(PTFE),制备Ni-P-SiC-PTFE化学复合镀层的钢丝圈。借助扫描电子显微镜、X射线能谱仪和环锭纺纱机等对钢丝圈及镀层的微观结构和性能进行表征。结果表明:相对于Ni-P 化学镀钢丝圈,Ni-P-SiC-PTFE化学复合镀钢丝圈的镀层晶粒细化,厚度均匀,镀层与基体之间结合良好,镀层厚度增加1倍,镀层硬度提高24.5%;采用Ni-P-SiC-PTFE化学复合镀钢丝圈试纺后,纱线的细节、粗节和棉结分别降低40%、18.8%、10.3%,且钢丝圈挂花引起的断头率降低50%,纺纱性能优于Ni-P化学镀钢丝圈;Ni-P-SiC-PTFE化学复合镀钢丝圈上机后的磨损量减少了31.6%,耐磨性得到明显提升。

关键词: 纳米碳化硅, 化学复合镀, 镍-磷-碳化硅-聚四氟乙烯, 毛羽率, 耐磨性, 钢丝圈

Abstract:

In order to study and analyze the influence of different surface treatment processes on the performance of the traveler for yarn spinning and further improve the service life of the traveler, electroless plating was employed using a plating solution fabricated from nickel-phosphorus-nano-SiC-polytetrafluoroethylene (Ni-P-SiC-PTFE) to coat the traveller. The microstructure and performance of the traveler and the coating were characterized using scanning electron microscope, X-ray energy spectrometer and experimented on the ring spinning machine. The results show that compared to the Ni-P chemically coated traveler, the grains of Ni-P-SiC-PTFE chemical composite plated travellers are refined and uniform in thickness, and the coating is well attached to the substrate. It is found that the thickness of the coating is doubled, and the hardness of the coating is increased by 24.5%. After trial spinning using Ni-P-SiC-PTFE chemical composite plated travellers, yarn faults such as the yarn thin section, thick spots and neps are reduced by 40%, 18.8% and 10.3% respectively, and the breakage rate caused by the hanging of the traveler is reduced by 50%, and the wear of the traveler is reduced by 31.6%, demonstrating superiority over the Ni-P electroless traveller.

Key words: nano-SiC, electroless composite plating, nickel-phosphorus-SiC-polytetrafluoroethylene, rate of hairiness, abrasion resistance, traveller

中图分类号:

TS112.8

马沙沙, 王俊勃, 雒千, 思芳, 杨敏鸽, 陈宁波, 张小峰, 李博. 镍-磷-纳米碳化硅-聚四氟乙烯化学复合镀对纺纱钢丝圈寿命的影响[J]. 纺织学报, 2020, 41(12): 151-156.

MA Shasha, WANG Junbo, LUO Qian, SI Fang, YANG Min'ge, CHEN Ningbo, ZHANG Xiaofeng, LI Bo. Effect of nickel-phosphorus-nano-SiC-polytetrafluoroethylene electroless composite plating on lifetime of traveller for yarn spinning[J]. Journal of Textile Research, 2020, 41(12): 151-156.

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元素	A点		B点
元素	质量百分比	原子百分比	质量百分比	原子百分比
C	0.88	76.60	0.82	56.96
Si	0.58	21.70	0.00	0.00
Ni	0.10	1.70	2.54	35.94
P	0.00	0.00	0.26	7.09

表面处理次数	Ni-P-SiC-PTFE 化学复合镀/GPa		Ni-P化学镀/GPa
表面处理次数	基体硬度	镀层硬度	基体硬度	镀层硬度
1	6.37	6.84	6.40	5.50
2	6.23	6.60	6.44	5.34
3	6.55	6.51	6.21	5.41
4	6.34	6.71	6.35	5.32
5	6.46	6.76	6.38	5.26
平均硬度	6.39	6.68	6.36	5.37

试样	编号	质量变异系数/%	-50%细节/ (个·km^-1)	+50%粗节/ (个·km^-1)	+200%棉结/ (个·km^-1)	毛羽值	毛羽值标准差
Ni-P-SiC-PTFE 化学复合镀	1	12.81	2	8	25	3.90	0.78
	2	13.01	0	3	16	3.69	0.79
	3	12.57	0	5	21	3.65	0.76
	4	13.11	1	10	25	3.62	0.80
	均值	12.88	0.75	6.5	21.75	3.72	0.78
Ni-P化学镀	1	13.52	1	10	22	3.87	0.81
	2	13.30	3	6	27	3.83	0.80
	3	12.77	0	8	28	3.68	0.77
	4	13.86	1	8	20	3.87	0.77
	均值	13.36	1.25	8	24.25	3.81	0.79

镍-磷-纳米碳化硅-聚四氟乙烯化学复合镀对纺纱钢丝圈寿命的影响

Effect of nickel-phosphorus-nano-SiC-polytetrafluoroethylene electroless composite plating on lifetime of traveller for yarn spinning

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表面处理	千锭时断头根数	落纱后断头根数	断头占比/%
表面处理	千锭时断头根数	落纱后断头根数	钢丝圈挂花		一般断头
Ni-P化学镀	20	51	10	90
Ni-P-Si-PTFE 化学复合镀	16	48	5	95