纺织学报 ›› 2021, Vol. 42 ›› Issue (04): 101-106.doi: 10.13475/j.fzxb.20200807106

• 染整与化学品 • 上一篇    下一篇

牦牛绒过氧化氢/过硫酸铵脱色体系工艺优化及其机制

潘佳俊1, 夏兆鹏1,2, 张海宝3, 卢杨3, 赵吉林3, 王学农3, 王亮1, 刘雍1()   

  1. 1.天津工业大学 纺织科学与工程学院, 天津 300387
    2.山东省产品质量检验研究院, 山东 济南 250102
    3.青海省纤维检验局, 青海 西宁 810001
  • 收稿日期:2020-08-17 修回日期:2020-12-15 出版日期:2021-04-15 发布日期:2021-04-20
  • 通讯作者: 刘雍
  • 作者简介:潘佳俊(1994—),男,博士生。主要研究方向为天然纤维高值化利用及纤维新材料。
  • 基金资助:
    国家市场监督管理总局科技计划项目(2019MK074)

Optimization and mechanism of hydrogen peroxide/ammonium persulfate bleaching for yak wool

PAN Jiajun1, XIA Zhaopeng1,2, ZHANG Haibao3, LU Yang3, ZHAO Jilin3, WANG Xuenong3, WANG Liang1, LIU Yong1()   

  1. 1. School of Textile Science and Engineering, Tiangong University, Tianjin 300387, China
    2. Shandong Institute for Product Quality Inspection, Ji'nan, Shandong 250102, China
    3. Qinghai Fiber Inspection Bureau, Xining, Qinghai 810001, China
  • Received:2020-08-17 Revised:2020-12-15 Online:2021-04-15 Published:2021-04-20
  • Contact: LIU Yong

摘要:

针对现有商业化牦牛绒脱色过程复杂、脱色时间长等问题,提出新型过氧化氢/过硫酸铵体系牦牛绒脱色工艺。在尽可能提高纤维白度的前提下尽量减少纤维损伤,通过单因素试验确定了脱色时间、过硫酸铵用量和试剂pH值,对脱色工艺进行探讨并与商业化脱色牦牛绒进行比较。结果表明:采用过硫酸铵质量浓度为400 g/L,试剂pH值为9,在室温下脱色为180 min可达到商业脱色牦牛绒的效果,脱色时间节省至原来的1/8;脱色机制分析发现,脱色过程中硫酸根自由基起主要作用,羟基自由基起次要作用。该脱色工艺简单,为牦牛绒高值化利用提供了新的解决方案。

关键词: 牦牛绒, 脱色工艺, 脱色机制, 过氧化氢/过硫酸铵

Abstract:

A novel decolorization process for yak wool with hydrogen peroxide/ammonium persulfate system was proposed to reduce the long decolorization time and shorten the commercial treatment process line. In order to improve fiber whiteness and minimize fiber damage, the effect of the decolorization time, ammonium persulfate dosage and pH value on yak wool in this process were discussed and compared with the commercial decolored yak wool via single-factor tests. The results show that with the decolorization time being 180 min at room temperature, the dosage of ammonium persulfate 400 g/L and pH value 9, and the decolorizing time 1/8 of that of commercial process, the yak wool bleached using this scheme has almost the same quality as that bleached using the commercial process. The bleaching mechanism is analyzed and found that the sulfate radical and the hydroxyl radical in this process played the main and secondary roles, receptively. This bleaching process is easier, providing a new solution for the high value utilization of yak wool.

Key words: yak wool, bleaching process, bleaching mechanism, hydrogen peroxide/ammonium persulfate

中图分类号: 

  • TS192.5

图1

不同试剂pH值下牦牛绒的白度"

表1

不同试剂pH值下牦牛绒的断裂强度"

pH值 直径/μm 线密度/dtex 断裂强力/cN 断裂强度/
(cN·dtex-1)
8 17.24 3.08 6.45 2.09
9 17.94 3.34 6.23 1.87
10 18.55 3.57 4.73 1.32

图2

不同pH值下牦牛绒纤维鳞片层形态"

图3

不同过硫酸铵质量浓度下牦牛绒的白度"

表2

不同过硫酸铵质量浓度下牦牛绒的断裂强度"

过硫酸铵质量
浓度/(g·L-1)
直径/μm 线密度/dtex 断裂强力/
cN
断裂强度/
(cN·dtex-1)
300 17.47 3.17 6.28 1.98
350 18.09 3.39 6.46 1.91
400 18.85 3.69 6.84 1.85

图4

不同过硫酸铵质量浓度下牦牛绒纤维鳞片层形态"

图5

不同脱色时间下牦牛绒白度"

表3

不同脱色时间下牦牛绒的断裂强度"

脱色时间/
min
直径/μm 线密度/dtex 断裂强力/
cN
断裂强度/
(cN·dtex-1)
180 18.15 3.42 6.82 1.99
210 17.77 3.28 6.48 1.97
240 18.06 3.38 6.06 1.79

图6

不同脱色时间下牦牛绒纤维鳞片层形态"

图7

不同脱色试剂处理后牦牛绒的白度"

表4

本文工艺与商业化脱色牦牛绒参数对比"

脱色工艺 白度/% 断裂强度/
(cN·dtex-1)
脱色时间/h
本文脱色工艺 73.45 1.87 3
商业化脱色工艺 78.89 1.82 24

图8

本文与商业化工艺脱色牦牛绒纤维鳞片层形态"

[1] 王亚中, 芦玉花. 牦牛绒(毛)的纤维特征和性能分析[J]. 毛纺科技, 2002,30(1):18-20.
WANG Yazhong, LU Yuhua. Fiber characteristics and properties of yak wool[J]. Wool Textile Journal, 2002,30(1):18-20.
[2] 潘恒. 黑色人发纤维漂白技术及其机制研究[D]. 武汉:武汉纺织大学, 2018: 6-7.
PAN Heng. Human hair bleaching technology and its mechanism research[D]. Wuhan:Wuhan Textile University, 2018: 6-7.
[3] XIA L, ZHANG C, XU W, et al. Protective bleaching of camel hair in a neutral ethanol-water system[J]. Polymers, 2018,10(7):730.
[4] 刘婵, 谢春萍, 刘新金, 等. 亚铁离子质量浓度对黑牦牛绒纤维脱色的影响[J]. 纺织学报, 2016,37(4):21-26.
LIU Chan, XIE Chunping, LIU Xinjin, et al. Influence of different ferrous sulfate concentrations on bleaching of black yak fiber[J]. Journal of Textile Research, 2016,37(4):21-26.
[5] 刘婵, 谢春萍, 刘新金, 等. 黑牦牛绒氧化脱色工艺优化及其可纺性[J]. 纺织学报, 2016,37(7):49-54.
LIU Chan, XIE Chunping, LIU Xinjin, et al. Optimum oxidation bleaching condition and spinnability of black yak wool[J]. Journal of Textile Research, 2016,37(7):49-54.
[6] 丁浩然. 活化过硫酸钠氧化法对挥发性有机物污染土壤修复效果研究[D]. 南京:南京农业大学, 2014: 9-12.
DING Haoran. Remediation of volatile organic compounds contaminated soil by activated persulfate[D]. Nanjing:Nanjing Agricultural University, 2014: 9-12.
[7] SMITH R A W, GARRETT B, NAQVI K R, et al. Mechanistic insights into the bleaching of melanin by alkaline hydrogen peroxide[J]. Free Radical Biology and Medicine, 2017,108:110-117.
doi: 10.1016/j.freeradbiomed.2017.03.014 pmid: 28323131
[8] 孙云飞. 人发漂白脱色工艺技术研究[D]. 淄博:山东理工大学, 2014: 30-31.
SUN Yunfei. Research on the decoloring process of the black human hair[D]. Zibo:Shandong University of Technology, 2014: 30-31.
[9] HOUSE D A. Kinetics and mechanism of oxidations by peroxydisulfate[J]. Chemical Reviews, 1962,62(3):185-203.
[10] KOLTHOFF I M, MILLER I K. The chemistry of persulfate: I: the kinetics and mechanism of the decomposition of the persulfate ion in aqueous medium[J]. Journal of the American Chemical Society, 1951,73(7):1-30.
[11] 王杰. 牦牛毛绒的氨基酸分析[J]. 西南民族学院学报(自然科学版), 1984(2):23-25.
WANG Jie. Amino acid analysis of yak wool[J]. Journal of Southwest Minzu University (Natural Science Edition), 1984(2):23-25.
[12] ROBBINS C R. Chemical & physical behavior of human hair[M]. Heidelberg: Springer, 2012: 3-40.
[13] PREM P, DUBE K J, MADISON S A, et al. New insights into the physicochemical effects of ammonia/peroxide bleaching of hair and sepia melanins[J]. Journal of Cosmetic Science, 2003,54(4):395.
pmid: 14528391
[14] LIU Z, GUO W, HAN X, et al. In situ remediation of ortho-nitrochlorobenzene in soil by dual oxid-ants (hydrogen peroxide/persulfate)[J]. Environmental Science and Pollution Research, 2016,23(19):19707-19712.
pmid: 27406223
[15] 张科杰. Fenton试剂处理酸性玫瑰红B染色废水的试验研究[D]. 天津:天津大学, 2004: 11-12.
ZHANG Kejie. Study on fenton reagent for treatment of acid rose Red B dyed wastewater[D]. Tianjin:Tianjin University, 2014: 11-12.
[16] 朱正江. 日光/Fe2+/过硫酸盐体系中酸性刚果红降解研究[D]. 大连:大连海事大学, 2012: 2-3.
ZHU Zhengjiang. The study of degradating acidic Congo red in sunlight/Fe2+/persulphate system[D]. Dalian:Dalian Maritime University, 2012: 2-3.
[1] 邢丽娟, 刘新金, 苏旭中, 曹秀明. 应用灰色聚类方法评价特种动物纤维综合物理性能[J]. 纺织学报, 2019, 40(01): 26-31.
[2] 刘婵 谢春萍 刘新金 杨艳春 李蔚. 亚铁离子质量浓度对黑牦牛绒纤维脱色的影响[J]. 纺织学报, 2016, 37(4): 21-26.
[3] 刘婵 谢春萍 刘新金 曲华洋 徐伯俊. 黑牦牛绒氧化脱色工艺优化及其可纺性[J]. 纺织学报, 2016, 37(07): 49-54.
[4] 李蔚 刘新金 徐伯俊 魏取福. 牦牛绒与骆驼绒及羊绒的物理性能对比[J]. 纺织学报, 2015, 36(08): 1-5.
[5] 阎克路;宋心远;K.Schaefer H.Hoecker. 牦牛绒选择性漂白工艺的研究[J]. 纺织学报, 2002, 23(01): 7-9.
[6] 阎克路;宋心远;K.Schaefer;H.Hoecker. 蛋白酶和盐酸分离牦牛绒中黑色素的研究[J]. 纺织学报, 2001, 22(06): 4-6.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!