纺织学报 ›› 2021, Vol. 42 ›› Issue (04): 8-15.doi: 10.13475/j.fzxb.20200806808

• 特约专栏:生物基聚酯和聚酰胺纤维 • 上一篇    下一篇

生物基聚对苯二甲酸丙二醇酯织物的阻燃与三防一步法泡沫整理

李永贺, 瞿凌曦, 徐壁, 蔡再生, 葛凤燕()   

  1. 东华大学 生态纺织教育部重点实验室, 上海 201620
  • 收稿日期:2020-08-17 修回日期:2021-01-15 出版日期:2021-04-15 发布日期:2021-04-20
  • 通讯作者: 葛凤燕
  • 作者简介:李永贺(1996—),男,硕士生。主要研究方向为纺织品功能整理。
  • 基金资助:
    国家重点研发计划资助项目(2017YFB0309400)

One-step foam finishing of flame retardancy and three-proof finishing for bio-based polytrimethylene terephthalate fabrics

LI Yonghe, QU Lingxi, XU Bi, CAI Zaisheng, GE Fengyan()   

  1. Key Laboratory of Science and Technology of Eco-Textile, Ministry of Education, Donghua University, Shanghai 201620, China
  • Received:2020-08-17 Revised:2021-01-15 Online:2021-04-15 Published:2021-04-20
  • Contact: GE Fengyan

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摘要：

为提升生物基聚对苯二甲酸丙二醇酯(PTT)织物的功能性且满足节能减排生态染整需求,采用泡沫整理技术对生物基PTT织物进行阻燃与三防一步法整理。通过响应面实验设计和优化法,分析了阻燃剂和三防整理剂质量浓度、带液率以及焙烘温度等对整理效果的影响,得到最佳整理工艺:阻燃剂和三防整理剂质量浓度分别为390、43 g/L,带液率为42%,141 ℃下焙烘1 min。研究结果表明:在最佳工艺条件下整理的PTT织物具有优异的阻燃性能和良好的三防效果,其阻燃等级达到国标B1标准,水相和油相接触角分别达到145.6°和129.2°;经20次水洗和50次摩擦后织物仍保持良好的阻燃和三防效果。实验研究的泡沫多功能整理方法为生物基纤维材料绿色清洁生产提供了有效途径。

关键词: 生物基聚对苯二甲酸丙二醇酯织物, 阻燃整理, 三防整理, 泡沫整理, 功能纺织品

Abstract:

In order to improve the functionality of bio-based polytrimethylene terephthalate (PTT) fabrics and meet the needs of energy saving and emission reduction for ecological dyeing and finishing, foam finishing technology are used to treat bio-based PTT fabrics for flame-retardancy and three-proof one-step finishing. Using the responsive surface experimental design and optimization method, the effects of the concentration of the flame retardant and the three-proof finishing agent, liquid carrying rate and the baking temperature on the finishing effect were analyzed. The optimal finishing process was as follows: the concentration of flame retardant and three-proof finishing agent are 390 and 43 g/L respectively, the liquid carrying rate is 42%, and baking is performed at 141 ℃ for 1 min. The research results show that the PTT fabrics finished under the optimal technological conditions have excellent flame retardant properties and good three-proof effects. The flame retardant grade reaches the national B1 standard, and the contact angles of the water phase and the oil phase reach 145.6° and 129.2°, respectively. In addition, after 20 washings and 50 rubs, the fabric still maintains good flame retardant and three-proof effects. The experimentally researched foam multifunctional finishing method provides an effective way to improve the green and clean production of bio-based fiber materials.

Key words: bio-based polytrimethylene terephthalate fabric, flame retardant finishing, three-proof finishing, foam finishing, functional textile

中图分类号: 

  • TS156

图1

生物基PTT织物阻燃与三防一步法泡沫整理工艺流程图"

图2

阻燃剂质量浓度对泡沫性能的影响"

图3

阻燃剂质量浓度对整理效果的影响"

图4

三防整理剂质量浓度对泡沫性能的影响"

图5

三防整理剂质量浓度对整理效果的影响"

图6

带液率对整理效果的影响"

图7

焙烘温度对整理效果的影响"

表1

阻燃与三防一步法泡沫整理的响应面因素与水平表"

水平 A
阻燃剂质量
浓度/(g·L-1)		 B
三防整理剂质量
浓度/(g·L-1)		 C
带液率/
%		 D
焙烘
温度/℃
-1 350 35 30 135
0 400 40 40 140
1 450 45 50 145

表2

阻燃与三防一步法泡沫整理的响应面优化结果"

实验号 A B C D LOI值/% 水相接触角/(°)
1 450 45 40 140 27.4 135.6
2 350 35 40 140 27.1 134.1
3 450 40 40 145 27.7 136.1
4 400 40 50 145 27.9 138.1
5 350 40 30 140 27.4 135.6
6 350 40 40 135 27.2 139.7
7 400 35 40 135 28.2 134.6
8 400 45 30 140 27.8 137.1
9 350 40 40 145 27.3 138.1
10 450 40 30 140 27.7 137.6
11 450 40 40 135 28.1 136.0
12 400 40 40 140 28.3 140.1
13 400 40 30 135 28.3 140.1
14 400 35 30 140 27.4 135.4
15 400 35 50 140 27.9 132.8
16 400 40 30 145 27.8 137.6
17 400 40 40 140 28.2 139.6
18 400 40 50 135 27.8 137.6
19 450 40 50 140 27.7 131.2
20 400 45 50 140 26.5 136.9
21 400 40 40 140 28.4 140.8
22 450 35 40 140 27.4 130.7
23 350 45 40 140 26.4 135.5
24 400 45 40 145 27.5 137.1
25 400 40 40 140 28.3 140.1
26 400 45 40 135 27.5 139.1
27 400 35 40 145 27.9 135.1
28 350 40 50 140 26.8 138.1
29 400 40 40 140 28.3 140.1

图8

四因素中两两因素对织物LOI值的响应结果"

图9

四因素中两两因素对织物水相接触角的响应结果"

表3

2种整理织物效果的对比"

试样 损毁长度/
cm		 LOI值/
%		 水相接触角/
(°)		 油相接触角/
(°)
1# 2# 1# 2# 1# 2# 1# 2#
整理试样 10.5 10.8 28.5 28.4 145.6 142.6 129.2 124.8
水洗20次 11.9 12.1 27.9 27.5 142.7 141.9 125.8 123.6
摩擦50次 11.1 11.7 27.5 27.6 144.5 142.0 128.0 123.4

表4

2种织物整理均匀性比较"

织物编号 水相接触角均方差/(°) 油相接触角均方差/(°)
1# 3.58 4.53
2# 4.02 4.62
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