纺织学报 ›› 2021, Vol. 42 ›› Issue (07): 184-191.doi: 10.13475/j.fzxb.20200802508

• 综合述评 • 上一篇    下一篇

纬编衬经衬纬管状织物增强复合材料研究进展

周濛濛, 蒋高明(), 高哲, 郑培晓   

  1. 江南大学 针织技术教育部工程研究中心, 江苏 无锡 214122
  • 收稿日期:2020-08-03 修回日期:2021-02-01 出版日期:2021-07-15 发布日期:2021-07-22
  • 通讯作者: 蒋高明
  • 作者简介:周濛濛(1996—),女,博士生。主要研究方向为针织复合材料。
  • 基金资助:
    中央高校基本科研业务费专项资金资助项目(JUSRP52013B);国家自然科学基金项目(61902150);国家自然科学基金项目(61772238)

Research progress in weft-knitted biaxial tubular fabric reinforced composites

ZHOU Mengmeng, JIANG Gaoming(), GAO Zhe, ZHENG Peixiao   

  1. Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China
  • Received:2020-08-03 Revised:2021-02-01 Published:2021-07-15 Online:2021-07-22
  • Contact: JIANG Gaoming

RichHTML

25

PDF (PC)

204

摘要：

为促进纬编衬经衬纬管状织物增强复合材料的整体设计与可持续发展,总结了现有纬编衬经衬纬管状织物及其复合材料的国内外研究现状,重点梳理及分析了纬编衬经衬纬管状织物的制备及其复合材料的力学性能研究进展,包括纬编衬经衬纬织物的结构特点,纬编衬经衬纬管状织物的设计成形,衬经衬纬圆纬机及其编织原理,纬编管状织物增强复合材料的实验研究、细观几何模型及数值模拟。结合纬编衬经衬纬管状织物增强复合材料的发展实际,从结构设计成形、力学性能分析、产业领域应用3个方面深入研究纬编衬经衬纬管状织物增强复合材料。指出开发符合产业需求的高性能纬编衬经衬纬管状织物增强复合材料将是未来研究方向。

关键词: 针织, 纬编衬经衬纬管状织物, 复合材料, 衬经衬纬圆纬机, 力学性能, 有限元分析

Abstract:

To promote the integral forming design and sustainable development of weft-knitted biaxial tubular fabric reinforced composite materials, this paper reviewed the weft-knitted biaxial tubular fabrics and their composite materials. The preparation of weft-knitted biaxial tubular fabrics and the mechanical properties of its composite materials were summarized and analyzed, including the features of weft-knitted biaxial fabric, the design of weft-knitted biaxial tubular fabric, biaxial circular knitting machine and its knitting principle, the experimental research of weft-knitted tubular fabric, the research of micro-geometry model and finite element analysis. Based on these and the actual developing situation of weft-knitted biaxial tubular fabric reinforced composite materials, it was proposed that the future research about weft-knitted biaxial tubular fabric reinforced composite materials should take place concerning structural forming design, mechanical properties analysis, and industrial application, in order to develop the engineering weft-knitted biaxial tubular fabric reinforced composite materials.

Key words: knitting, weft-knitted biaxial tubular fabric, composite material, biaxial circular knitting machine, mechanical property, finite element analysis

中图分类号: 

  • TS186.2

图1

典型的纬编衬经衬纬结构"

图2

纬编双向衬经衬纬管状织物示意图"

图3

衬经衬纬圆纬机及其编织原理图"

[1] HASHMI M S J. Aspects of tube and pipe manufacturing processes:meter to nanometer diameter[J]. Journal of Materials Processing Technology, 2006, 179(1):5-10.
doi: 10.1016/j.jmatprotec.2006.03.104
[2] WANG Y B, LIU Z G, LIU N A, et al. New geometric modelling approach for 3D braided tubular composites base on free form deformation[J]. Composite Structures, 2016, 136:75-85.
doi: 10.1016/j.compstruct.2015.09.036
[3] WANG W, ZHU J H, ZHANG R Y, et al. Numerical characterization and simulation of the three-dimensional tubular woven fabric[J]. Journal of Industrial Textiles, 2018, 47(8):2112-2127.
doi: 10.1177/1528083717720206
[4] HALLER P, BIRK T, OFFERMANN P, et al. Fully fashioned biaxial weft knitted and stitch bonded textile reinforcements for wood connections[J]. Composites Part B-Engineering, 2006, 37(4):278-285.
doi: 10.1016/j.compositesb.2006.01.003
[5] 姜亚明, 刘良森, 邱冠雄. 多层双轴向纬编织物及其性能研究[J]. 纺织学报, 2003, 24(3):35-37.
JIANG Yaming, LIU Liangsen, QIU Guanxiong. A study of multi-layered biaxial weft knitted fabric and its properties[J]. Journal of Textile Research, 2003, 24(3):35-37.
[6] 张艳明, 姜亚明, 邱冠雄, 等. 纬编双轴向多层衬纱织物的双半球成型性[J]. 纺织学报, 2005, 26(3):54-56.
ZHANG Yanming, JIANG Yaming, QIU Guanxiong, et al. Formability of multi-layered biaxial weft knitted fabrics on double hemisphere[J]. Journal of Textile Research, 2005, 26(3):54-56.
[7] 齐业雄, 姜亚明, 李嘉禄. 混杂比对碳/芳纶纤维混杂纬编双轴向多层衬纱织物增强复合材料力学性能的影响[J]. 材料工程, 2020, 48(2):71-78.
QI Yexiong, JIANG Yaming, LI Jialu. Effect of hybrid ratio on mechanical properties of carbon/aramid hybrid multi-layered biaxial weft knitted fabric reinforced composites[J]. Journal of Material Engineering, 2020, 48(2):71-78.
[8] HASANI H, HASSANZADEH S, ABGHARY M J, et al. Biaxial weft-knitted fabrics as composite reinforcements: a review[J]. Journal of Industrial Textiles, 2017, 46(7):1439-1473.
doi: 10.1177/1528083715624256
[9] DEMIRCAN O, ASHIBE S, KOSUI T, et al. Effect of various knitting techniques on mechanical properties of biaxial weft-knitted thermoplastic composites[J]. Journal of Thermoplastic Composite Materials, 2015, 28(6):896-910.
doi: 10.1177/0892705713519121
[10] 姜亚明, 邱冠雄, 刘良森. 纬编双轴向多层衬纱织物增强高性能头盔[J]. 针织工业, 2005(12):4-8.
JIANG Yaming, QIU Guanxiong, LIU Liangsen. Multi-layered biaxial weft knitted fabric reinforced high performance helmet[J]. Knitting Industries 2005(12):4-8.
[11] 吕青. 新型双轴向增强纬编间隔针织物几何结构模型的研究[D]. 上海:东华大学, 2005:31-32.
LÜ Qing. A study on the geometrical modeling of new biaxial reinforced spacer weft-knitted structure[D]. Shanghai:Donghua University, 2005:31-32.
[12] 刘良森, 高宗耀, 邱冠雄. 新型双向多层衬纱织物的织造[J]. 天津工业大学学报, 2001(5):21-24.
LIU Liangsen, GAO Zongyao, QIU Guanxiong. Manufacture of a noval multi-layered biaxial weft knitted fabric[J]. Journal of Tiangong University 2001(5):21-24.
[13] 张卓. 纬编双轴向多层衬纱织物增强复合材料面内力学性能研究[D]. 天津:天津工业大学, 2003:47-74.
ZHANG Zhuo. A study of in-plane mechanical properties in multi-layered biaxial weft knitted fabric reinforced composites[D]. Tianjin:Tiangong University, 2003:47-74.
[14] DAI S, CUNNINGHAM P R, MARSHALL S, et al. Influence of fibre architecture on the tensile, compressive and flexural behaviour of 3D woven composites[J]. Composites Part A:Applied Science and Manufacturing, 2015, 69(2):195-207.
doi: 10.1016/j.compositesa.2014.11.012
[15] ULLAH H, HARLAND A R, SILBERSCHMIDT V V. Experimental and numerical analysis of damage in woven GFRP composites under large-deflection bending[J]. Applied Composite Materials, 2012, 19(5):769-783.
doi: 10.1007/s10443-011-9242-7
[16] 陈莉, 李伟. 三维纬编管状成形结构在电脑横机上的编织[J]. 产业用纺织品, 2011, 29(8):14-18.
CHEN Li, LI Wei. The weft knitting of three dimensional tubular structures by using automatic flat knitting machine[J]. Technical Textiles, 2011, 29(8):14-18.
[17] 刘梁森, 邱冠雄, 姜亚明. 筒形纬编双轴向高强聚乙烯织物及其加工设备的研制[J]. 纺织学报, 2009, 30(7):129-134.
LIU Liangsen, QIU Guanxiong, JIANG Yaming. Biaxial circular weft knitted high performance polyethylene fabric and development of its producing equipment[J]. Journal of Textile Research, 2009, 30(7):129-134.
[18] 张艳明, 姜亚明, 邱冠雄, 等. 纬编双轴向多层衬纱织物的圆柱成型研究[J]. 天津工业大学学报, 2005(3):1-4.
ZHANG Yanming, JIANG Yaming, QIU Guangxiong, et al. Formability of multi-layered biaxial weft knitted fabrics on a cylinder[J]. Journal of Tiangong University 2005(3):1-4.
[19] OMRANI E, HASANI H, ESMAEILI F. Mechanical performance of tubular composites reinforced by innovative 3D integrated knitted spacer fabrics[J]. Journal of Applied Polymer Science, 2018, 135:14.
[20] GOADAU U, DIESTEL O, OFFERMANN P. Fully fashioned biaxial weft knitted fabrics[J]. Autex Research Journal, 2002, 3(2):8-13.
[21] 邱冠雄, 刘梁森, 姜亚明, 等. 双轴向多层衬纱纬编织物:00267570.6[P]. 2001-12-19.
QIU Guanxiong, LIU Liangsen, JIANG Yaming, et al. Multi-layered biaxial weft knitted fabric: 00267570.6[P]. 2001-12-19.
[22] 张艳明. 纬编双轴向多层衬纱织物的成型性研究[D]. 天津:天津工业大学, 2005:7-14.
ZHANG Yanming. The study of formability of multi-layered biaxial weft knitted fabrics[D]. Tianjin:Tiangong University, 2005:7-14.
[23] 胡红, 周荣星, 王文祖, 等. 双轴向增强纬编间隔针织结构及其编织方法和专用装置:200410018041.X[P]. 2005-01-26.
HU Hong, ZHOU Rongxing, WANG Wenzu, et al. Biaxial reinforced weft-knitted spaced fabric and its knitting method and its knitting method and special device: 200410018041.X[P]. 2005-01-26.
[24] 汪福坤, 胡红. 双轴向增强纬编间隔针织物的性能特点[J]. 针织工业, 2006(4):9-11.
WANG Fukun, HU Hong. Properties of biaxial reinforced weft-knitted spaced fabric[J]. Knitting Industries 2006(4):9-11.
[25] 胡红, 袁新林, 徐艳华, 等. 多层衬纬机织针织复合结构及其编织方法和专用装置:200810039656.9[P]. 2008-11-19.
HU Hong, YUAN Xinlin, XU Yanhua, et al. Multi-layer weft insertion woven knitted composite structure and its knitting method and special device: 200810039656.9[P]. 2008-11-19.
[26] 徐艳华. 双轴向交织纬编针织复合材料加工制造及其拉伸性能研究[D]. 上海:东华大学, 2011:21-41.
XU Yanhua. A study of manufacturing process and tensile properties of co-woven-knitted[D]. Shanghai:Donghua University, 2011:21-41.
[27] 胡红. 一种针织结构及其编织方法和专用装置:200410067299.9[P]. 2005-05-11.
HU Hong. Knitting structure and its knitting method and special device: 200410067299.9[P]. 2005-05-11.
[28] 胡红. 多轴向增强纬编针织结构专用横机纱线喂入装置:200420107452.1[P]. 2006-01-04.
HU Hong. Special flat knitting machine yarn feeding device for multi-axial reinforced weft knitting structure: 200420107452.1[P]. 2006-01-04.
[29] LEONG K H, RAMAKRISHNA S, HUANG Z M, et al. The potential of knitting fabrics for engineering composites: a review[J]. Composite Part A: Applied Science and Manufacturing, 2000, 31(3):197-220.
doi: 10.1016/S1359-835X(99)00067-6
[30] 万爱兰, 丛洪莲, 蒋高明, 等. 筒形双轴向纬编三维针织结构的编织方法和设备:201410723288.5[P]. 2015-03-25.
WAN Ailan, CONG Honglian, JIANG Gaoming, et al. Knitting method and equipment for cylindrical biaxial weft-knitted three-dimensional knitted structure: 201410723288.5[P]. 2015-03-25.
[31] 田菲. 针织筒状空气过滤材料结构与过滤性能研究[D]. 无锡:江南大学, 2020:23-27.
TIAN Fei. Study on structure and filtration performance of knitted tubular air filter materials[D]. Wuxi: Jiangnan University, 2020:23-27.
[32] 意大利Saturnia型衬经衬纬大筒径圆型针织机[J]. 上海纺织科技, 1973(12):15.
Italy Saturnia type warp and weft lining circular knitting machine[J]. Shanghai Textile Science & Technology 1973(12):15.
[33] 新型衬经衬纬的圆型针织机诞生[J]. 上海纺织科技, 1973(11):5.
The birth of a new circular knitting machine with warp and weft insertion[J]. Shanghai Textile Science & Technology 1973(11):5.
[34] 衬经衬纬小筒径圆型针织机[J]. 针织工业, 1977(4):35.
Circular knitting machine with warp and weft lining[J]. Knitting Industries 1977(4):35.
[35] PAMUK G. Development of tubular knitted fabric-reinforced composite pipes[J]. Journal of Industrial Textiles, 2016, 45(5):944-956.
doi: 10.1177/1528083714545393
[36] RAMAKRISHNA S, HULL D. Energy-absorption capability of epoxy composite tubes with knitted carbon-fiber fabric reinforcement[J]. Composites Science and Technology, 1993, 49(4):349-356.
doi: 10.1016/0266-3538(93)90066-P
[37] RAMAKRISHNA S. Energy-absorption characteristics of knitted fabric reinforced epoxy composite tubes[J]. Journal of Reinforced Plastics and Composites, 1995, 14(10):1121-1141.
doi: 10.1177/073168449501401007
[38] 梁玉华. 玻璃纤维纬编针织复合材料工艺与性能研究[D]. 天津:天津工业大学, 2002:30-40.
LIANG Yuhua. Research on technology and performance of glass fiber weft-knitted composite materials[D]. Tianjin:Tiangong University, 2002:30-40.
[39] BOAKYE A, CHANG Y P, RAFIU K R, et al. Design and manufacture of knitted tubular fabric with auxetic effect[J]. Journal of The Textile Institute, 2018, 109(5):596-602.
doi: 10.1080/00405000.2017.1361582
[40] BOAKYE A, RAJI R K, MA P B. Compressive property of an auxetic-knitted composite tube under quasi-static loading[J]. Autex Research Journal, 2020, 20(2):101-109.
doi: 10.2478/aut-2019-0020
[41] OMRANI E, HASANI H, DIBAJIAN S. Multi-scaled modeling the mechanical properties of tubular composites reinforced with innovated 3D weft knitted spacer fabrics[J]. Applied Composite Materials, 2018, 25(1):145-161.
doi: 10.1007/s10443-017-9613-9
[42] 齐业雄. 纬编双轴向多层衬纱连接织物增强复合材料细观结构及力学性能研究[D]. 天津:天津工业大学, 2016:17-43.
QI Yexiong. Study on microstructure and mechanical properties of weft-knitted biaxial multilayer interlining yarn connecting fabric reinforced composite[D]. Tianjin:Tiangong University, 2016:17-43.
[43] ZHOU H L, ZHANG W, LIU T, et al. Finite element analyses on transverse impact behaviors of 3-D circular braided composite tubes with different braiding angles[J]. Composites Part A:Applied Science and Manufacturing, 2015, 79:52-62.
doi: 10.1016/j.compositesa.2015.09.012
[44] ZHOU H L, PAN Z X, GIDEON R K, et al. Experimental and numerical investigation of the transverse impact damage and deformation of 3-D circular braided composite tubes from meso-structure approach[J]. Composites Part B-Engineering, 2016, 86:243-253.
doi: 10.1016/j.compositesb.2015.10.019
[45] 谷元慧, 刘晓东, 钱坤, 等. 三维编织复合材料圆管力学性能研究进展[J]. 化工新型材料, 2020, 48(2):258-262.
GU Yuanhui, LIU Xiaodong, QIAN Kun, et al. Research progress on mechanical property of 3D braided composite circular tube[J]. New Chemical Material, 2020, 48(2):258-262.
[46] OMRANI E, HASANI H, ESMAEILI F. Mechanical performance of tubular composites reinforced by innovative 3D integrated knitted spacer fabrics[J]. Journal of Applied Polymer Science, 2018, 135(14):46074.
doi: 10.1002/app.46074
[47] GIDEON R K, ZHOU H L, WU X Y, et al. Finite element analysis of 3D circular braided composites tube damage based on three unit cell models under axial compression loading[J]. International Journal of Damage Mechanics, 2016, 25(4):574-607.
doi: 10.1177/1056789515605568
[1] 张婷婷, 许可欣, 金梦甜, 葛世洁, 高国洪, 蔡一啸, 王华平. 纤维素基有机-无机纳米光催化复合材料制备及其水处理应用的研究进展[J]. 纺织学报, 2021, 42(07): 175-183.
[2] 王利君, 马希明, 丁殷佳, 陈诚毅. 风速对单双层着装状态下运动服针织面料湿阻的影响[J]. 纺织学报, 2021, 42(07): 151-157.
[3] 李一飞, 郑敏, 常朱宁子, 李丽艳, 曹元鸣, 翟旺宜. 二维过渡金属碳化物(Ti3C2Tx)对棉针织物的功能整理及其性能分析[J]. 纺织学报, 2021, 42(06): 120-127.
[4] 张倩玉, 秦志刚, 阎若思, 贾立霞. 剪切增稠液/纤维复合材料防弹性能的研究进展[J]. 纺织学报, 2021, 42(06): 180-188.
[5] 陈小明, 李晨阳, 李皎, 谢军波, 张一帆, 陈利. 三维针刺技术研究进展[J]. 纺织学报, 2021, 42(05): 185-192.
[6] 乔灿灿, 姜亚明, 齐业雄, 林温妮, 张野. 冲击波在陶瓷增强纬编双轴向多层衬纱织物及机织物复合材料中传递的表征[J]. 纺织学报, 2021, 42(05): 84-89.
[7] 王莉, 张冰洁, 王建萍, 刘莉, 杨雅岚, 姚晓凤, 李倩文, 卢悠. 基于仿生学的冬季针织运动面料开发与性能评价[J]. 纺织学报, 2021, 42(05): 66-72.
[8] 姜生, 吉利梅. 聚乙烯醇增强氯化聚乙烯-受阻酚阻尼复合材料的制备及其性能[J]. 纺织学报, 2021, 42(04): 55-61.
[9] 陆振乾, 杨雅茹, 荀勇. 纤维对水泥基复合材料性能影响研究进展[J]. 纺织学报, 2021, 42(04): 177-183.
[10] 胡旭东, 宋炎锋, 汝欣, 彭来湖. 大小头筒状纬编针织物建模及其线圈长度逆向设计[J]. 纺织学报, 2021, 42(04): 80-84.
[11] 左亚君, 蔡赟, 王蕾, 高卫东. 纯棉纱线合股数对织物性能的影响[J]. 纺织学报, 2021, 42(04): 74-79.
[12] 杨鑫, 邵慧奇, 蒋金华, 陈南梁. 六角形编织物的微观结构模拟[J]. 纺织学报, 2021, 42(04): 85-92.
[13] 张陈恬, 赵连英, 顾学锋. 中空咖啡碳聚酯纤维/棉混纺纬平针织物的服用性能[J]. 纺织学报, 2021, 42(03): 102-109.
[14] 杨阳, 俞欣, 章为敬, 张佩华. 针织面料凉爽性能的评价方法及其预测模型[J]. 纺织学报, 2021, 42(03): 95-101.
[15] 詹必钦, 丛洪莲, 吴光军. 全成形双层结构针织服装工艺模型研究与应用[J]. 纺织学报, 2021, 42(03): 149-154.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
京ICP备14006648号　 京公网安备11010502044800号
版权所有 © 2021 《纺织学报》编辑部
地址： 北京市朝阳区延静里中街3号主楼6层《纺织学报》杂志社　邮政编码：100025　
电话：010-65017711,65917740　传真：010-65016539　Email:fangzhixuebao@vip.126.com
本系统由北京玛格泰克科技发展有限公司设计开发