纺织学报 ›› 2021, Vol. 42 ›› Issue (11): 24-28.doi: 10.13475/j.fzxb.20210104105

• 纤维材料 • 上一篇    下一篇

清理加工工序对新疆机采棉品质的影响

吴艳琴1,2, 田景山1,2, 张煦怡1,2, 徐守振1,2, 左文庆1,2, 张旺锋1,2, 勾玲1,2, 张亚黎1,2, 董恒义3, 酒兴丽3, 余永川3, 赵湛4   

  1. 1.石河子大学 农学院, 新疆 石河子 832000
    2.新疆生产建设兵团 绿洲生态农业重点实验室, 新疆 石河子 832000
    3.新疆生产建设兵团第八师, 新疆 石河子 832000
    4.新疆生产建设兵团第一师, 新疆 阿拉尔 843301
  • 收稿日期:2021-01-18 修回日期:2021-08-02 出版日期:2021-11-15 发布日期:2021-11-29
  • 作者简介:吴艳琴(1984—),女,硕士。主要研究方向为作物产量与品质生理生态。
  • 基金资助:
    新疆生产建设兵团重点领域科技攻关计划项目(2020AB017);石河子大学高层次人才科研启动项目(RCZK201929)

Effect of cotton cleaning on fiber quality of machine-harvested cotton in Xinjiang region

WU Yanqin1,2, TIAN Jingshan1,2, ZHANG Xuyi1,2, XU Shouzhen1,2, ZUO Wenqing1,2, ZHANG Wangfeng1,2, GOU Ling1,2, ZHANG Yali1,2, DONG Hengyi3, JIU Xingli3, YU Yongchuan3, ZHAO Zhan4   

  1. 1. College of Agronomy, Shihezi University, Shihezi, Xinjiang 832000, China
    2. Key Laboratory of Oasis Eco-Agriculture, Xinjiang Production and Construction Corps, Shihezi, Xinjiang 832000, China
    3. Division Eight of the Xinjiang Production and Construction Corps, Shihezi, Xinjiang 832000, China
    4. Division One of the Xinjiang Production and Construction Corps, Alaer, Xinjiang 843301, China
  • Received:2021-01-18 Revised:2021-08-02 Published:2021-11-15 Online:2021-11-29

摘要:

为了降低机采棉清理工序对纤维品质的损伤程度,通过比较不同清理加工工序间纤维品质的差异,分析了籽棉清理和皮棉清理工序对纤维品质的损伤程度,探讨了最大限度降低纤维品质损伤的适宜机采棉清理道数。研究表明:机采棉每道清理工序均会对纤维品质造成损伤;籽棉清理对纤维断裂比强度的影响较大,较清理加工前平均降低了1.0 cN/tex,且以第2、3道工序的损伤最大;皮棉清理工序使纤维长度和整齐度下降了0.8 mm和1.7%,短纤维率增加了2.0%;第1道皮棉清理工序(含轧花工序)对纤维的损伤最大;籽棉清理工序可根据机采籽棉叶杂的清除难易程度,选择使用1~2道;皮棉清理可选择1道气流式皮棉清理机,或尝试不使用皮棉清理机。

关键词: 机采棉, 纤维品质, 清理加工, 纤维损伤, 新疆棉

Abstract:

To reduce the fiber quality damage caused by machine-harvesting and cleaning processes, the relationship between fiber quality and levels of cleaning were comparatively analyzed with regards to Xinjiang cotton. The optimum number of cleaning processes for machine-harvested cotton was determined based on minimal fiber damage. The results indicated that each cotton cleaner causes fiber damage, and seed cotton cleanings vary greatly in its effect on fiber strength with the strength reduction of 1.0 cN/tex. The declines during the second and third seed cotton cleanings, are greater than those during the first and fourth cleanings. Lint cleanings significantly reduce the fiber length and length uniformity index by 0.8 mm and 1.7%, and significantly increase short fiber index by 2.0%, and the greatest damage takes place during the first lint cleaning (included ginning). Therefore, differentiated selections of seed cotton cleanings should be adopted based on the level of leaf contamination by using 1 or 2 seed cotton cleaners. Lint cleaning should only use one air-type lint cleaner or this could sometimes be omitted.

Key words: machine-harvested cotton, fiber quality, cotton cleaning, fiber damage, cotton in Xinjiang

中图分类号: 

  • S233.75

表1

机采棉清理加工工序对纤维品质的影响"

清理工序 长度/mm 比强度/(cN·tex-1) 马克隆值 长度整齐度/% 短纤维率/%
加工前 (29.3±0.7)a (28.0±1.5)a (4.7±0.4)a (84.8±0.6)a (5.9±0.8)b
籽棉清理 (29.1±0.8)a (27.3±1.5)a (4.6±0.3)a (84.5±0.7)a (6.1±0.9)b
皮棉清理 (28.3±0.8)b (27.0±1.4)a (4.1±0.3)a (82.8±1.0)b (8.2±1.3)a
P 0.002 2 0.250 9 0.101 4 0.000 1 0.000 1

图1

机采棉清理加工过程中纤维长度损伤量的变化"

图2

机采棉清理加工过程中比强度损伤量的变化"

图3

机采棉清理加工过程中纤维马克隆值损伤量的变化"

图4

机采棉清理加工过程中纤维长度整齐度损伤量的变化"

图5

机采棉清理加工过程中纤维中短纤维率损伤量的变化"

表2

机采棉清理加工工序对皮棉含杂率的影响"

清理工序 含量/%
总杂质 铃壳 棉秆
加工前 (15.5±3.5)a (12.0±3.8)a (2.5±1.5)a (1.0±0.2)a
籽棉清理 (6.7±2.9)b (4.4±2.3)b (1.6±0.6)a (0.7±0.4)b
皮棉清理 (2.0±1.1)c (2.0±1.1)b (0.0±0.0)b (0.0±0.0)c
P <0.000 1 <0.000 1 0.000 2 <0.000 1

图6

机采棉清理加工过程中皮棉叶杂含量的变化"

[1] 新疆维吾尔自治区统计局. 新疆统计年鉴[M]. 北京: 中国统计出版社, 2020: 312-319.
Statistic Bureau of Xinjiang Uygur Autonomous Region. Xinjiang statistical yearbook [M]. Beijing: China Statistics Press, 2020: 312-319.
[2] 王彦, 梁艳, 李鲁华. 棉花采净率调查分析[J]. 新疆农垦科技, 2015, 38(11):12-14.
WANG Yan, LIANG Yan, LI Luhua. Analyze of the harvest rate of cotton[J]. Xinjiang Farm Research of Science and Technology, 2015, 38(11):12-14.
[3] 田景山. 新疆机采棉纤维品质影响因素及提质途径研究[D]. 石河子: 石河子大学, 2018: 13-18.
TIAN Jingshan. Change of fiber quality in machine-harvested cotton in the Xinjiang and further survey of promising approaches for improving[D]. Shihezi: Shihezi University, 2018: 13-18.
[4] FAULKNER W B, WANJURA J D, BOMAN R K, et al. Evaluation of modern cotton harvest systems on irrigated cotton: harvester performance[J]. Applied Engineering in Agriculture, 2011, 27(4):497-506.
doi: 10.13031/2013.38196
[5] KRIFA M. Fiber length distribution in cotton processing: dominant features and interaction effects[J]. Textile Research Journal, 2006, 76(5):426-435.
doi: 10.1177/0040517506062616
[6] TIAN J S, ZHANG X Y, ZHANG W F, et al. Leaf adhesiveness affects damage to fiber strength during seed cotton cleaning of machine-harvested cotton[J]. Industrial Crops and Products, 2017, 107:211-216.
doi: 10.1016/j.indcrop.2017.05.056
[7] LI C, THIBODEAUX D, KNOWLTON A R, et al. Effect of cleaning treatment and cotton cultivar on cotton fiber and textile yarn quality[J]. Applied Engineering in Agriculture, 2012, 28(6):833-840.
doi: 10.13031/2013.42468
[8] WANJURA J D, FANLKNER W B, HOLT G A, et al. Influence of harvesting and gin cleaning practices on southern high plains cotton quality[J]. Applied Engineering in Agriculture, 2012, 28(5):631-641.
doi: 10.13031/2013.42427
[9] ANTHONY W S. Performance characteristics of cotton ginning machinery[J]. Transaction of the ASAE, 1990, 33(4):1089-1098.
doi: 10.13031/2013.31443
[10] BAKER R V, LAIRD J W. Potentials for improving stick machine performance[J]. Transaction of the ASAE, 1982, 25(1):198-203.
doi: 10.13031/2013.33503
[11] GILLUM M N, ARMIJO C B. Pima seed cotton cleaning for maximum profit[J]. Transaction of the ASABE, 1997, 40(3):513-518.
[12] WHITELOCK D P, ARMIJO C B, BOYKIN J C, et al. Beltwide cotton quality before and after lint cleaning[J]. Journal of Cotton Science, 2011, 15(3):282-291.
[13] HUGHS S E, ARMIJO C B, FOULK J A. Upland fiber changes due to ginning and lint cleaning[J]. The Journal of Cotton Science, 2013, 17(2):115-124.
[14] BAKER R V, LALOR W F. Multistage trash extractor for cotton gins[J]. Transaction of the ASAE, 1990, 33(5):1457-1463.
doi: 10.13031/2013.31493
[15] MANGIALARDI G J J, ANTHONY W S. Feasibility of applying seedcotton cleaning principles to lint cleaning[J]. Journal of Cotton Science, 2000, 4(3):183-192.
[16] BOYKIN J C, ARMIJO C B, WHITELOCK D P, et al. Fractionation of foreign matter in ginned lint before and after lint cleaning[J]. Transactions of the ASABE, 2009, 52(2):419-426.
doi: 10.13031/2013.26826
[17] DEVER J K, GANNAWAY J R. Influence of cotton fiber strength and fineness of fiber damage during cleaning[J]. Textile Research Journal, 1988, 58(8):433-438.
doi: 10.1177/004051758805800801
[18] KRIFA M, HOLT G. Impacts of gin and mill cleaning on medium-long staple stripper-harvested cotton[J]. Transactions of the ASABE, 2013, 56(1):203-215.
doi: 10.13031/2013.42571
[19] 徐红, 曹吉强, 叶伟, 等. 锯齿棉皮棉清理对机采棉性能的影响[J]. 纺织学报, 2014, 35(1):35-39.
XU Hong, CAO Jiqiang, YE Wei, et al. Influence of saw type lint cleaning on performance of machine stripped cotton[J]. Journal of Textile Research, 2014, 35(1):35-39.
[20] ETHRIDGE D E, BARKER G L, BERGAN D L. Maximizing net returns to gin lint cleaning of stripper-harvested cotton[J]. Applied Engineering in Agriculture, 1995, 11(1):7-11.
doi: 10.13031/2013.25709
[1] 王青 王贯超. FA322B并条机牵伸机构主牵伸区部分参数的优化设计[J]. 纺织学报, 2017, 38(08): 139-143.
[2] 张成梁 李蕾 董全成 葛荣雨. 应用区域颜色分割的机采棉杂质检测方法[J]. 纺织学报, 2017, 38(07): 135-141.
[3] 田景山 王文敏 王聪 牛玉萍 罗宏海 勾玲 张亚黎 张旺锋. 机械采收方式对新疆棉品质的影响[J]. 纺织学报, 2016, 37(07): 13-17.
[4] 徐红 曹吉强 叶伟 谢占林. 锯齿式皮棉清理对机采棉性能的影响[J]. 纺织学报, 2014, 35(1): 35-0.
[5] 徐海燕. 捻度对超高分子质量聚乙烯纱线可编织性的影响[J]. 纺织学报, 2013, 34(11): 44-0.
[6] 季英超;姜凤琴;赵玉萍. 纤维用大麻品种的优选[J]. 纺织学报, 2010, 31(12): 19-22.
[7] 徐红;夏鑫. 机采棉与手采棉的性能比较[J]. 纺织学报, 2009, 30(9): 5-10.
[8] 马小云;王平;范雪荣;王强;崔莉. 反胶束体系中的羊毛蛋白酶处理[J]. 纺织学报, 2009, 30(11): 76-80.
[9] 王兰;孙鹏子;张明光. 给棉板与刺辊隔距对纤维长度分布的影响[J]. 纺织学报, 2006, 27(4): 70-73.
[10] 郑芝奖;刘从九. 原棉品级与棉纤维主要品质指标关系的研究[J]. 纺织学报, 2000, 21(04): 38-40.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] 赵良臣;闻涛. 旋转组织设计的数学原理[J]. 纺织学报, 2003, 24(06): 33 -34 .
[2] 曹建达;顾小军;殷联甫. 用BP神经网络预测棉织物的手感[J]. 纺织学报, 2003, 24(06): 35 -36 .
[3] 【作者单位】:中国纺织工程学会秘书处【分类号】:+【DOI】:cnki:ISSN:0-.0.00-0-0【正文快照】:  香港桑麻基金会设立的“桑麻纺织科技奖” 0 0 年提名推荐工作;在纺织方面院士;专家和有关单位的大力支持下;收到了 个单位 (人 )推荐的 位候选人的. 2003年桑麻纺织科技奖获奖名单[J]. 纺织学报, 2003, 24(06): 107 .
[4] 【分类号】:Z【DOI】:cnki:ISSN:0-.0.00-0-0【正文快照】:  一;纺 纱模糊控制纺纱张力的研究周光茜等 ( - )………………原棉含杂与除杂效果评价方法的研究于永玲 ( - )……网络长丝纱免浆免捻功能的结构表征方法李栋高等 ( - )……………. 2003年纺织学报第二十四卷总目次[J]. 纺织学报, 2003, 24(06): 109 -620 .
[5] 朱敏;周翔. 准分子激光对聚合物材料的表面改性处理[J]. 纺织学报, 2004, 25(01): 1 -9 .
[6] 张治国;尹红;陈志荣. 纤维前处理用精练助剂研究进展[J]. 纺织学报, 2004, 25(02): 105 -107 .
[7] 秦元春. 纺织工业发展方向初探[J]. 纺织学报, 2004, 25(02): 108 -110 .
[8] 高伟江;魏文斌. 纺织业发展的战略取向——从比较优势到竞争优势[J]. 纺织学报, 2004, 25(02): 111 -113 .
[9] 史途停;陈建勇. 入世后中国纺织业的发展趋势及对策[J]. 纺织学报, 2004, 25(02): 114 -115 .
[10] 刘从九. 我国纺织品绿色国际竞争力[J]. 纺织学报, 2004, 25(02): 116 -118 .