棉/涤皮芯结构粗纱参数对其细纱结构与性能的影响

doi:10.13475/j.fzxb.20210402006

摘要/Abstract

摘要：

为探究皮芯粗纱参数对粗纱—细纱两步法纺制棉/涤皮芯结构短纤纱的外观形貌及性能的影响,研究皮芯粗纱纺纱工艺、粗纱定量、粗纱捻度,以及芯纤维含量等因素对棉/涤皮芯结构短纤纱的芯纤维外露比例和纱线性能的影响规律。并借助图像处理技术,实现了芯纤维外露比例的定量化测试。结果表明:当粗纱工序输出须条宽度由10.2 mm增至16.3 mm,皮芯粗纱中芯纤维束偏心度由26.5%降低至19.2%,细纱芯纤维外露比例降低11.3%(29.2 tex)和12.3%(19.4 tex);粗纱定量增大或捻系数减小,芯纤维外露比例降低;芯纤维涤纶含量由15%增加至25%,芯纤维外露比例增加35.6%(29.2 tex)和30.5%(19.4 tex)。

关键词: 皮芯结构短纤纱, 芯纤维含量, 芯纤维外露比例, 粗纱, 细纱

Abstract:

In order to investigate the influence of roving parameters on the appearance and properties of cotton/polyester sheath-core staple yarns by the two-step spinning process, the effects of factors such as spinning settings, roving linear density, roving twist and core/sheath fiber ratio on the exposure of core fiber and yarn properties were studied. With the help of image processing technology, the core fiber exposure ratio was quantitatively measured. The results show that as the width of fiber bundle output from roving frame increases from 10.2 mm to 16.3 mm, the eccentricity of core fiber bundle in roving decreases from 26.5% to 19.2%, and the exposure ratio of core fiber in yarn decreases by 11.3% (29.2 tex) and 12.3% (19.4 tex). When the roving count increases or the twist coefficient decreases, the core fiber exposure proportion decreases. When the proportion of polyester core fiber increased from 15% to 25%, the exposure proportion of core fiber increased by 35.6% (29.2 tex) and 30.5% (19.4 tex).

Key words: sheath-core staple yarn, core fiber ratio, core fiber exposure proportion, roving, spun yarn

中图分类号:

TS104.1

郭明瑞, 顾银华, 高卫东. 棉/涤皮芯结构粗纱参数对其细纱结构与性能的影响[J]. 纺织学报, 2022, 43(06): 57-62.

GUO Mingrui, GU Yinhua, GAO Weidong. Influence of cotton/polyester sheath-core structure roving parameters on structure and performance of spun yarn[J]. Journal of Textile Research, 2022, 43(06): 57-62.

图/表 18

表1

表2

图1

表3

表4

图2

图3

图4

表5

表6

表7

表8

表9

表10

表11

表12

表13

图5

参考文献 13

[1]	张一鸣, 陈常青, 熊立辉. 涤/粘包芯纱的开发和纺制[J]. 纺织学报, 1996, 17(2): 97-98, 96.
	ZHANG Yiming, CHEN Changqing, XIONG Lihui. A study on spinning polyester-in rayon core-spun yarn[J]. Journal of Textile Research, 1996, 17(2): 97-98, 96.
[2]	魏艳红, 刘新金, 谢春萍, 等. 聚酯长丝/棉复合纱斜纹织物的保形性及服用性能[J]. 纺织学报, 2019, 40(12): 39-44.
	WEI Yanhong, LIU Xinjin, XIE Chunping, et al. Shape retention and wearing properties of polyester filament/cotton composite yarn twill fabrics[J]. Journal of Textile Research, 2019, 40(12): 39-44.
[3]	闫海江. 两种包芯纱的工艺优选及质量对比[J]. 棉纺织技术, 2015, 43(1): 37-40.
	YAN Haijiang. Process optimization and quality comparison of two kinds of core-spun yarn[J]. Cotton Textile Technology, 2015, 43(1): 37-40.
[4]	MORTON W E. The arrangement of fibers in singles yams[J]. Textile Research Journal, 1956, 26(5):325-331. doi: 10.1177/004051755602600501
[5]	HEARLE J W S, BOSE O N. Migration of fibers in yams: Part II: a geometrical explanation of migra-tion[J]. Textile Research Journal, 1965, 35(8):693-699. doi: 10.1177/004051756503500802
[6]	SAWHNEY A P S, ROBERT K Q, RUPPENICKER G F, et al. Improved method of producing cotton-covered polyester staple-core yam on a ring spinning frame[J]. Textile Research Journal, 1992, 62(1): 21-25. doi: 10.1177/004051759206200104
[7]	郭梅, 朱清云. 棉/涤短纤包芯纱的生产实践[J]. 棉纺织技术, 2005, 33(3): 43-45.
	GUO Mei, ZHU Qingyun. Production practice of cotton polyester short fiber core spun yarn[J]. Cotton Textile Technology, 2005, 33(3): 43-45.
[8]	张红梅. 粗纱包芯纱棉/涤针织纱的研究与开发[J]. 针织工业, 2017(8): 24-26.
	ZHANG Hongmei. Study and development of cotton polyester roving core spun yarn[J]. Knitting Industries, 2017(8): 24-26.
[9]	胡元元, 吕治家. 新型中空棉纱开发思路及其产品性能研究[J]. 棉纺织技术, 2020, 48(7): 47-51.
	HU Yuanyuan, LÜ Zhijia. New hollow cotton yarn development idea and product property research[J]. Cotton Textile Technology, 2020, 48(7): 47-51.
[10]	顾银华, 郭明瑞, 高卫东. 基于粗纱工序的短纤皮芯结构纱影响因素研究[J]. 棉纺织技术, 2020, 48(11): 14-18.
	GU Yinhua, GUO Mingrui, GAO Weidong. Study on the influence factor of staple fiber sheath-core structure yarn based on roving process[J]. Cotton Textile Technology, 2020, 48(11): 14-18.
[11]	张玉, 谢春萍, 陆如. 全聚纺涤棉混纺纱内纤维的径向分布[J]. 纺织学报, 2014, 35(12): 52-56.
	ZHANG Yu, XIE Chunping, LU Ru. Analyses on fiber radial distributions of polyester/cotton blended yarn in complete condensing spinning[J]. Journal of Textile Research, 2014, 35(12): 52-56.
[12]	马楠, 田金家, 丁曰东, 等. 涤棉混纺纱定量化学分析方法的改进[J]. 棉纺织技术, 2013, 41(8): 28-30.
	MA Nan, TIAN Jinjia, DING Yuedong, et al. Quantitative chemical analysis modification of polyester cotton blended yarn[J]. Cotton Textile Technology, 2013, 41(8): 28-30.
[13]	聂毓洪. 提高混纺纱强力的合理混纺比[J]. 纺织学报, 1996, 17(4): 253-254.
	NIE Yuhong. Reasonable blending ratio to improve the strength of blended yarn[J]. Journal of Textile Research, 1996, 17(4): 253-254.

相关文章 15

[1]	邵景峰, 董梦园. 相依竞争失效模型下细纱机性能退化对成纱质量的影响[J]. 纺织学报, 2022, 43(06): 171-179.
[2]	周其洪, 彭轶, 岑均豪, 周申华, 李姝佳. 基于机器视觉的细纱接头机器人纱线断头定位方法[J]. 纺织学报, 2022, 43(05): 163-169.
[3]	郭明华, 刘新金. 基于切断称重法的细纱机牵伸区内纤维变速点分布研究[J]. 纺织学报, 2021, 42(08): 71-75.
[4]	张娟, 郑环达, 乔燕, 高世会, 郑来久. 亚麻粗纱的超临界CO₂煮漂工艺[J]. 纺织学报, 2020, 41(07): 93-101.
[5]	魏艳红, 谢春萍, 刘新金, 苏旭中, 殷高伟. 基于大直径软胶辊的细纱牵伸机制及其应用效果[J]. 纺织学报, 2019, 40(10): 62-67.
[6]	钱成, 刘燕卿, 刘新金, 谢春萍, 徐伯俊. 四罗拉集聚纺纱系统三维流场模拟与分析[J]. 纺织学报, 2019, 40(10): 56-61.
[7]	郭明瑞, 李沛赢, 孙丰鑫, 高卫东. 双色变换段彩纱成纱原理及其共混段长度与强度的影响因素[J]. 纺织学报, 2019, 40(05): 30-35.
[8]	刘春谢春萍苏旭中刘新金. 假捻器在环锭细纱机上的应用效果及工艺优化[J]. 纺织学报, 2018, 39(07): 27-31.
[9]	王雯雯高畅刘基宏. 应用卷积神经网络的细纱断纱锭位识别[J]. 纺织学报, 2018, 39(06): 136-141.
[10]	王雯雯刘基宏. 应用优化霍夫变换的细纱断头检测[J]. 纺织学报, 2018, 39(04): 36-41.
[11]	吕汉明吴擎擎吕鑫马崇启周鹏飞. 基于数据库的环锭纺细纱机细纱断头检测与信息显示[J]. 纺织学报, 2018, 39(04): 123-129.
[12]	张娟高世会施楣梧郑来久熊小庆闫俊. 亚麻粗纱超临界二氧化碳无水煮漂技术研究进展[J]. 纺织学报, 2017, 38(05): 163-169.
[13]	郭营丁若垚郁崇文. 亚麻原麻及其粗纱生物酶处理工艺条件的优化[J]. 纺织学报, 2016, 37(4): 70-74.
[14]	李强杨艺刘基宏高娜. 赛络纺粗纱断纱在线检测[J]. 纺织学报, 2016, 37(10): 120-0124.
[15]	朱洋陈革薛元. 彩虹段彩纱构造针织物图案的机制及其设计软件开发[J]. 纺织学报, 2016, 37(08): 47-53.

Metrics

Viewed

Full text

Abstract

Cited

Shared

Discussed

2种细纱样品编号		粗纱样品编号	涤纶含量/%	前集束器
29.2 tex	19.4 tex	粗纱样品编号	涤纶含量/%	前集束器
—	—	C1	15.0
A1	B1	C2	20.0	有
—	—	C3	25.0
—	—	C4	15.0
A2	B2	C5	20.0	无
—	—	C6	25.0

2种细纱样品编号		粗纱捻系数	皮芯粗纱定量/ (g·(10 m)^-1)
29.2 tex	19.4 tex	粗纱捻系数	皮芯粗纱定量/ (g·(10 m)^-1)
A3	B3	90
A4	B4	100	4
A5	B5	110
A6	B6	90
A7	B7	100	5
A8	B8	110
A9	B9	90
A10	B10	100	6
A11	B11	110

2种细纱样品编号		涤纶含量/%	粗纱定量/ (g·(10 m)^-1)	粗纱捻系数
29.2 tex	19.4 tex	涤纶含量/%	粗纱定量/ (g·(10 m)^-1)	粗纱捻系数
A12	B12	15
A13	B13	20	6	90
A14	B14	25

细纱线密度/tex	不同前钳口须条宽度下芯纤维外露比例/%
细纱线密度/tex	10.2 mm(有前集束器)	16.3 mm(无前集束器)
29.2	4.50	3.99
19.4	5.19	4.55

细纱线密度/tex	粗纱定量/ (g·(10 m)^-1)	不同粗纱捻系数下芯纤维外露比例/%
细纱线密度/tex	粗纱定量/ (g·(10 m)^-1)	90	100	110
29.2	4.0	4.20	4.30	4.41
	5.0	3.91	3.99	4.01
	6.0	3.43	3.67	3.74
19.4	4.0	4.76	4.99	5.17
	5.0	4.36	4.55	4.77
	6.0	3.89	4.48	4.54