纺织学报 ›› 2022, Vol. 43 ›› Issue (12): 88-95.doi: 10.13475/j.fzxb.20210905408

• 染整与化学品 • 上一篇    下一篇

改性羰基铁粉制备及其在蓝光固化磁控超疏水薄膜中的应用

乔路阳1, 吕巧莉2, 胡乾恒1, 王成龙1, 郑今欢1   

  1. 1.浙江理工大学 生态染整技术教育部工程研究中心, 浙江 杭州 310018
    2.浙江省纺织工程学会, 浙江 杭州 310018
  • 收稿日期:2021-09-15 修回日期:2022-05-11 出版日期:2022-12-15 发布日期:2023-01-06
  • 通讯作者: 王成龙
  • 作者简介:乔路阳(1996—),男,硕士生。主要研究方向为光固化超疏水涂层。
  • 基金资助:
    浙江省基础公益研究计划项目(LGF21E030004);浙江省教育厅科研项目(20200065-F)

Preparation of modified carbonyl iron powder based on magnetron rough surface construction and its application in blue light curing superhydrophobic film

QIAO Luyang1, LÜ Qiaoli2, HU Qianheng1, WANG Chenglong1, ZHENG Jinhuan1   

  1. 1. Engineering Research Center for Eco-Dyeing and Finishing of Textiles, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou, Zhejiang 310018, China
    2. Zhejiang Textile Engineering Society, Hangzhou, Zhejiang 310018, China
  • Received:2021-09-15 Revised:2022-05-11 Published:2022-12-15 Online:2023-01-06
  • Contact: WANG Chenglong

摘要:

针对超疏水涂层膜在固化过程中功能性颗粒的不受控运动以及传统的热固化能耗高、耗时长的缺点,通过对羰基铁粉进行改性,并将磁控技术和蓝光固化技术相结合构筑超疏水薄膜。分析改性剂质量比、用量、pH值以及温度对羰基铁粉改性效果的影响,确定最佳改性工艺;研究了磁场强度对光固化薄膜表面接触角以及形貌的影响规律。结果表明:当改性剂3-(甲基丙烯酰氧)丙基三甲氧基硅烷与1H,1H,2H,2H-全氟葵基三甲氧基硅烷质量比为1:3,质量分数为20%,pH值为6,温度为75 ℃,时间为1.5 h时,羰基铁粉表面改性效果最佳,其活化度达到96%,Zeta电位绝对值由22 mV提高至43 mV;随着磁感应强度的增加,薄膜表面接触角不断增加,当磁感应强度为75 mT时,超疏水薄膜的表面接触角达到157.6°,滚动角为6°,符合超疏水标准。

关键词: 超疏水薄膜, 蓝光固化, 磁控技术, 羰基铁粉, 疏水改性

Abstract:

In view of the uncontrollable movement of functional particles in the curing process of superhydrophobic coating film, high energy consumption and long time consuming in traditional thermal curing process, the superhydrophobic film was prepared by modifying carbonyl iron powder and combining magnetic control technology and blue light curing technology. The optimal modification process was determined by analyzing the effects of modifier ratio, dosage, modified pH value and temperature on the modification effect of carbonyl iron powder, before the effects of magnetic field intensity on the surface contact angle and morphology of UV curable films were studied. The results show that when the mass ratio of modifier 3-(methacryloyloxy) propyl trimethoxysilane to 1H, 1H, 2H, 2H-perfluoro sunnyl trimethoxysilane is 1:3, the mass fraction is 20%, the modified pH value is 6, the modified temperature is 75 ℃ and the modified time is 1.5 h, the surface modification effect of carbonyl iron powder is the best with activity reaching 96% and the absolute value of zeta potential increasing from 22 mV to 43 mV. With the increase of magnetic field intensity, the surface contact angle of the film increases continuously. When the magnetic field intensity is set to 75 mT, the surface contact angle of the superhydrophobic film reaches 157.6° and the rolling angle is 6°, which meets the superhydrophobic standard.

Key words: superhydrophobic film, blue light curing, magnetic control technology, carbonyl iron powder, hydrophobic modification

中图分类号: 

  • TS190.8

图1

KH570与FAS质量比对羰基铁粉改性效果的影响"

图2

KH570与FAS质量比对光固化涂层浆聚合性能影响"

图3

pH值对改性羰基铁粉改性效果的影响"

图4

改性剂质量分数对羰基铁粉改性效果的影响"

图5

改性剂质量分数对光固化涂层浆聚合性能的影响"

图6

反应温度对羰基铁粉改性效果的影响"

图7

改性前后羰基铁粉XPS谱图"

表1

改性前后羰基铁粉表面元素含量"

处理方式 Fe F O C Si
改性前 13.6 0 47.3 36.6 2.5
改性后 5.7 39.5 21.8 28.4 4.6

图8

改性前后羰基铁粉磁滞回线"

图9

磁感应强度对薄膜表面形貌的影响"

图10

磁感应强度对光固化薄膜表面接触角的影响"

图11

接触角为157.6°的薄膜表面水滴随时间滚动过程"

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