纺织学报 ›› 2023, Vol. 44 ›› Issue (06): 28-32.doi: 10.13475/j.fzxb.20221202201

• 纺织科技新见解学术沙龙专栏: 高品质芳纶生产关键技术及其产品应用 • 上一篇    下一篇

易染间位芳纶的制备及其性能

关振虹1, 李丹1(), 宋金苓2, 冷向阳2, 宋西全2   

  1. 1.烟台泰和新材高分子新材料研究院有限公司, 山东 烟台 264000
    2.烟台泰和新材料股份有限公司, 山东 烟台 264000
  • 收稿日期:2022-12-12 修回日期:2023-03-24 出版日期:2023-06-15 发布日期:2023-07-20
  • 通讯作者: 李丹
  • 作者简介:关振虹(1985—),女,高级工程师,博士。主要研究方向为高性能纤维功能化改性技术。

Preparation and properties of dyeable meta-aramid fiber

GUAN Zhenhong1, LI Dan1(), SONG Jinling2, LENG Xiangyang2, SONG Xiquan2   

  1. 1. Yantai Tayho Institute of Novel Polymeric Materials Co., Ltd., Yantai, Shandong 264000, China
    2. Yantai Tayho Advanced Materials Co., Ltd., Yantai, Shandong 264000, China
  • Received:2022-12-12 Revised:2023-03-24 Published:2023-06-15 Online:2023-07-20
  • Contact: LI Dan

摘要:

为提升间位芳纶的染色效果,从分子结构改性出发,引入易染基团。采用溶液聚合法在聚合反应过程中加入4,4'-二氨基二苯砜(DDS),在聚间苯二甲酰间苯二胺分子结构中引入砜基,通过调整DDS的加入量调控聚合物分子结构中砜基的含量,采用湿法纺丝工艺制备改性间位芳纶。测试了改性间位芳纶及其织物的染色性能、力学性能、阻燃性能和色牢度。结果表明:随着DDS引入量的增加,改性间位芳纶的染色性能得到明显提升,当间苯二胺与DDS的量比为7∶3时,采用阳离子红染色后改性间位芳纶的K/S值为3.82,比常规间位芳纶提高1.39;采用阳离子蓝染色后改性间位芳纶的K/S值为5.83,比常规间位芳纶提高2.74,采用分散蓝、分散红对纤维染色也具有较好的染色效果。此外,改性间位芳纶织物保持良好的力学性能,其断裂强度为3.65 cN/dtex, 断裂伸长率为35.21%;与常规间位芳纶织物相比,改性间位芳纶织物的力学性能和阻燃性能无明显变化,耐干湿摩色牢度和耐日晒色牢度提升1级。

关键词: 溶液聚合, 湿法纺丝, 间位芳纶, 易染, 染色性能

Abstract:

Objective The molecular chain structure of meta-aramid fiber is relatively regular, coupled with strong hydrogen bonding between the molecular chains, and it has excellent mechanical properties and comprehensive properties. Its disadvantages lie in its difficulty in dyeing due to its regular molecular structure, high crystallinity, high orientation and high glass transition temperature, which limits its further application. This research was carried out in order to improve the combination of meta-aramid fibers and dyes, improve their dyeing properties, and further expand the application of meta-aramid fibers in the field of post-dyeing.
Method This research uses solution polymerization method to add the form of the third monomer in the polymerization process, introduce easy-dyeing groups into the molecular structure of polyphthaloyl-m-phenylenediamine, adjust the number of easy-dyeing groups, and then adjust the molecular structure of the polymer to achieve the objective of easy dyeing.
Results In this paper, 4,4'-diaminophenyl sulfone (DDS) was selected as the third monomer, and the modified meta-aramid fiber was prepared by adjusting the content of sulfone group in the molecular chain. The results show that the dyeing property of modified meta-aramid fiber was significantly improved with the increased amount of DDS. When the molar ratio of m-phenylenediamine to DDS was set to 7∶3, the modified meta-aramid fiber maintained good mechanical properties, and the prepared modified meta-aramid fiber showed excellent dyeing property (Tab. 1). After that, the dyeing properties of modified meta-aramid fiber, conventional meta-aramid fiber and imported XJ easily dyed meta-aramid fiber products were analyzed. The K/S value of the modified meta-aramid fiber prepared in this research using Cationic Red FBL dye was 3.82, 1.39 higher than that of conventional meta-aramid fiber. The K/S value of Cationic Blue FGGL dye was 5.83, which is 2.74 higher than that of conventional meta-aramid fiber. The K/S value of modified meta-aramid fiber dyed with Disperse Red S-GS dye was 4.61, 2.44 higher than that of conventional meta-aramid fiber, and the K/S value of Disperse Blue S-GL dye dyeing was 1.45, 0.94 higher than that of conventional meta-aramid fiber (Tab. 3). The dyeing effect of modified meta-aramid fiber was significantly improved by using different dyes for dyeing analysis.
In order to further verify the dyeing effect of modified meta-aramid fiber, the modified meta-aramid fiber was spun and woven into a fabric. The mechanical properties, flame retardancy and color fastness after dyeing of the fabric were tested. Compared with conventional meta-aramid fiber, the mechanical properties and flame retardancy of modified meta-aramid fiber did not change significantly. The color fastness to dry and wet grinding and light fastness were improved by 1 level. From this point of view, sulfone group was introduced into the molecular structure of meta-aramid fiber, the combination of the fiber with cationic dyes and disperse dyes has been significantly improved, and thus achieves the objective of easy dyeing. After the fabric is woven, the post-dyeing is carried out. Compared with the imported easy-dyeing meta-aramid fiber products, the dyeing property is equivalent to the imported XJ easy-dyeing meta-aramid fiber, and its mechanical properties, color fastness and other aspects are better.
Conclusion An easy-dyeing meta-aramid fiber product with excellent comprehensive performance was successfully prepared.The research results are expected to be applied in the field of individual protection in the future, to protect people's lives and property. The development objective of easy-to-dye interposition aramid fiber products is to improve the production technology level of high-performance fiber in our country, and speed up the process of substitution of domestic interposition aramid fiber in various fields.

Key words: solution polymerization, wet spinning, meta-aramid, easy to dye, dyeing property

中图分类号: 

  • TQ342.7

表1

不同MPD和DDS量比改性间位芳纶的性能"

n(MPD)∶
n(DDS)
断裂强度/
(cN·dtex-1)
断裂伸长
率/%
阳离子红FBL染色
K/S
10∶0 4.13 27.25 2.43
9∶1 3.85 31.14 2.85
8∶1 3.70 32.25 3.35
7∶3 3.65 35.21 3.81
6∶4 3.12 36.48 3.89
5∶5 2.56 37.34 3.99

表2

间位芳纶织物的力学性能"

试样 面密度/
(g·m-2)
断裂强力/N 撕破强力/N
经向 纬向 经向 纬向
改性间位芳纶 204 1 199 1 186 141 129
常规间位芳纶 202 1 201 1 187 135 124
XJ易染芳纶 203 988 954 125 119

图1

常规间位芳纶、改性间位芳纶和XJ易染芳纶的SEM照片(×2 000)"

图2

间位芳纶热重分析"

表3

间位芳纶的Zeta电位"

试样 Zeta 电位/mV
改性间位芳纶 -27.45
常规间位芳纶 -12.95
XJ 易染芳纶 -28.84

表4

不同染料染色芳纶的L、a、b及K/S值"

试样 染料类型 L a b K/S
改性间位芳纶 分散红 58.62 39.01 -8.10 4.61
常规间位芳纶 S-GS 58.10 38.38 -6.20 2.17
XJ 易染芳纶 49.58 45.91 -7.37 4.55
改性间位芳纶 分散蓝 65.46 -7.39 -21.34 1.45
常规间位芳纶 S-GL 75.29 -8.20 -12.02 0.51
XJ 易染芳纶 64.50 -7.54 -24.88 1.42
改性间位芳纶 阳离子 53.89 48.52 -13.08 3.82
常规间位芳纶 红FBL 60.37 43.83 -12.02 2.43
XJ 易染芳纶 55.11 47.8 -13.18 3.81
改性间位芳纶 阳离子 46.82 1.46 -35.16 5.83
常规间位芳纶 蓝FGGL 51.94 -3.31 -27.76 3.09
XJ 易染芳纶 42.84 1.77 -34.47 5.80

表5

Color fastness of meta-aramid fabric after dyeing级"

试样 耐水洗
色牢度
耐湿摩擦
色牢度
耐干摩擦
色牢度
耐日晒
色牢度
改性间位芳纶 4~5 4~5 4~5 3
常规间位芳纶 4~5 3~4 3~4 2
XJ易染芳纶 4~5 4 3~4 2~3
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