纺织学报 ›› 2024, Vol. 45 ›› Issue (07): 10-17.doi: 10.13475/j.fzxb.20230305301

• 纤维材料 • 上一篇    下一篇

聚乙烯醇-乙烯/SiO2复合柔性驱动膜的制备及其性能

王文1, 张乐乐1, 黄阳杰1, 谭浩1, 方舒婷1, 向晨雪2, 王栋1,2()   

  1. 1.武汉纺织大学 纺织纤维及制品教育部重点实验室, 湖北 武汉 430200
    2.东华大学 化学与化工学院, 上海 201620
  • 收稿日期:2023-03-24 修回日期:2023-11-27 出版日期:2024-07-15 发布日期:2024-07-15
  • 通讯作者: 王栋(1979—),男,教授,博士。主要研究方向为先进纤维材料及交叉学科。E-mail:wangdon08@126.com
  • 作者简介:王文(1992—),女,副教授。主要研究方向为环境刺激响应性柔性驱动器。
  • 基金资助:
    国家自然科学基金青年科学基金项目(52203071);湖北省自然科学基金青年科学基金项目(2022CFB993);湖北省教育厅青年人才项目(Q20221702)

Preparation and properties of polyvinyl alcohol-ethylene/SiO2 composite flexible actuation membrane

WANG Wen1, ZHANG Lele1, HUANG Yangjie1, TAN Hao1, FANG Shuting1, XIANG Chenxue2, WANG Dong1,2()   

  1. 1. Key Laboratory of Textile Fiber and Products (Wuhan Textile University), Ministry of Education, Wuhan, Hubei 430200, China
    2. College of Chemistry and Chemical Engineering, Donghua University, Shanghai 201620, China
  • Received:2023-03-24 Revised:2023-11-27 Published:2024-07-15 Online:2024-07-15

摘要:

针对当前柔性智能驱动材料在开发过程中存在的响应性差、制备工艺复杂、成本高、刺激源污染大等问题,采用分层喷涂法制得具有非对称结构的聚乙烯醇-乙烯共聚物(PVA-co-PE)/SiO2双层复合柔性驱动膜,并对其表面形貌、亲疏水性、力学性能、驱动性能等进行表征与测试分析。结果表明:纳米纤维直径越小,越有利于SiO2粉体在纳米纤维表面的附着,复合驱动膜的亲水性随着纳米纤维直径的增加呈现逐渐下降的趋势,同时纤维直径的增加可大幅提升复合驱动膜的拉伸应力;另外,随着纳米纤维直径从180 nm增加至390 nm,复合驱动膜的形变角度逐渐变小,且当复合驱动膜中纳米纤维直径为180 nm,SiO2粉体粒径为15 nm时,制备的复合驱动膜具有最佳的驱动性能,在0.7 s左右即可达到180°的最大弯曲角度。基于该PVA-co-PE/SiO2复合驱动膜快速的刺激响应性、大尺度的弯曲形变能力,其在智能操控、人工肌肉以及智能服装领域中具有较好的应用前景。

关键词: 智能材料, 聚乙烯醇-乙烯母粒, 湿气响应, 非对称结构, 柔性驱动膜, 快速响应性, 大尺度弯曲形变

Abstract:

Objective Flexible actuation materials with environmental stimulus responsiveness can respond to external stimuli and have corresponding actuation behaviors such as bending, deformation, rotation and contraction, which has great application prospects in the rehabilitation medicine, intelligent switches, artificial muscles, flexible robots and so on. However, the current problems, such as poor responsiveness, complex preparation process, high cost, and large pollution of stimulus sources, have greatly limited the development of the flexible actuation materials.

Method The polyvinyl alcohol(PVA)-ethylene(PE)/cellulose acetate butyrate (CAB) fibers were prepared by blending PVA-co-PE with CAB and then melting and extrusion. The PVA-co-PE nanofibers were obtained by separating CAB from composite fibers using acetone as solvent. Then, the obtained PVA-co-PE nanofibers were cut into pieces and put into a high-speed shear machine containing isopropyl alcohol aqueous solution (the PVA-co-PE nanofiber concentration was controlled at 3%), and a uniformly dispersed PVA-co-PE nanofiber suspension was formed by high-speed shearing for 2-3 min. Then, the obtained PVA-co-PE nanofiber suspension was evenly sprayed on the surface of PET substrate. After the solvent evaporated, the PET substrate was removed to obtain an independent PVA-co-PE nanofiber membrane. Then, the SiO2 nanoparticles were dispersed in an aqueous solution with a concentration of 5%. Then, the dispersed SiO2 nanoparticle dispersion solution was sprayed on the prepared PVA-co-PE nanofiber membrane. After drying at room temperature, the PVA-co-PE/SiO2 composite actuation membrane was prepared. The microstructure characterization, contact angle properties, mechanical properties and actuation deform ability of the PVA-co-PE/SiO2 composite actuation membrane were characterized.

Results First, the angle θ between the bending deformation of the PVA-co-PE/SiO2 composite actuation membrane and the horizontal plane under the stimulation of moisture was taken as the maximum bending angle. It can be seen that the nanofibers stack layer by layer to form a disordered network structure, and with the decrease of the fiber diameter, the network structure of the nanofibers gradually decreased and became more uniform. In addition, the smaller the diameter of the PVA-co-PE nanofibers, the larger the specific surface area that can be provided, and the more conducive to the adhesion of SiO2 powder on the surface of the PVA-co-PE nanofiber membrane. In addition, when the fiber diameter increased from 180 nm to 390 nm, the water contact angle on one side of the nanofiber membrane increased from 46.69° to 55.7°, and the water contact angle on the side of SiO2layer increased from 10.9° to 45.9°. In other words, with the increase of nanofiber diameter, the hydrophilicity of both sides of the composite actuation membrane showed a decreasing trend. At the same time, the fiber diameter also had a great impact on the tensile properties of the composite membrane. As the diameter of the PVA-co-PE nanofiber increased from 180 nm to 390 nm, the tensile fracture stress of the PVA-co-PE/SiO2 composite actuation membrane increased from 5.27 MPa to 6.94 MPa and the tensile strain increased from 3.33% to 8.99%. Then, the maximum bending angle and response speed of the composite membrane were characterized. The results showed that as the fiber diameter decreased from 390 nm to 180 nm, the maximum bending angle of the PVA-co-PE/SiO2 composite membrane increased from 52.25° to 180°. At the same time, the increase of fiber diameter also affected the response speed of the composite membrane. With the decrease of fiber diameter, the response time of the composite actuation membrane decreased from 1.2 s to 0.7 s, and the bending angle of 180° was reached within 0.7 s. Additionally, the maximum bending angle of the PVA-co-PE/SiO2 composite actuation membrane decreased with the increase of particle size of SiO2 powder. As the particle size increased from 15 nm to 200 nm, the maximum bending angle decreased from 180° to 34°, and the response speed also gradually reduced from the initial 0.7 s to 1.2 s. Based on the excellent moisture stimulation response, the PVA-co-PE/SiO2 composite actuation membrane was prepared into a bionic finger structure, which can induce the bending and stretching behavior similar to the human palm under external moisture stimulation.

Conclusion A PVA-co-PE/SiO2 composite actuation membrane with an asymmetric structure was prepared by a simple spraying process. The tensile performance of the composite actuation membrane was greatly improved with the increase of fiber diameter, which can be attributed to the fact that the larger the fiber diameter, the larger the pores in the three-dimensional network structure of the nanofiber membrane, and the larger the relative slip space between the fibers, leading to increase in elongation at break. In addition, the hydrophilicity of the composite membrane also increased with the decrease of fiber diameter and powder particle size of SiO2. This is because the smaller nanofiber diameter resulted in the dispersion effect of the powder, which in turn promoted rapid penetration and diffusion of water molecules on the membrane surface, and improvised the hydrophilicity. Finally, the PVA-co-PE/SiO2 composite actuation membrane showed excellent actuation performance under external moisture stimulation. That is, the maximum bending angle of 180° can be reached within 0.7 s. This can be interpreted as the different hygroscopic response between the upper and lower layers, the PVA-co-PE/SiO2 composite actuation membrane would have asymmetric hygroscopic swelling when stimulated by moisture, which led to the rapid and reversible deform behavior. Based on the rapid stimulation response and large-scale deformability of the composite actuation membrane, it has a great application prospect in the fields of intelligent control, artificial muscle and intelligent clothing.

Key words: smart material, polyvinyl alcohol-ethylene masterbatch, moisture response, asymmetric structure, flexible actuation membrane, rapid responsiveness, large scale bending deformation

中图分类号: 

  • TS151

图1

不同纤维直径的PVA-co-PE纳米纤维膜和PVA-co-PE/SiO2复合驱动膜的SEM照片"

图2

PVA-co-PE/SiO2复合驱动膜两侧的接触角"

图3

PVA-co-PE/SiO2复合驱动膜的应力-应变图"

表1

PVA-co-PE/SiO2复合驱动膜的力学性能"

纳米纤维
直径/nm
断裂强度/
MPa
断裂伸长率/
%
弹性模量/
MPa
抗弯刚度/
(N·mm-2)
390 6.94 8.99 447.0 4.65×10-2
345 6.79 7.89 434.0 3.99×10-2
230 5.36 6.04 379.9 3.08×10-2
180 5.27 3.33 348.6 2.65×10-2

表2

PVA-co-PE/SiO2复合驱动膜的湿气响应性能"

纳米纤维直径/nm 最大弯曲角度/(°) 响应时间/s
180 180 0.7
230 55.57 1.0
345 63.67 1.0
390 52.25 1.2

图4

不同粒径SiO2分布的PVA-co-PE/SiO2复合驱动膜的SEM照片"

表3

PVA-co-PE/SiO2复合驱动膜的湿气刺激响应性能"

SiO2粉体粒径/nm 最大弯曲角度/(°) 响应时间/s
15 180 0.7
30 70 1.0
50 63.76 1.0
100 56.3 1.1
200 34 1.2

图5

不同粒径SiO2分布的PVA-co-PE/SiO2复合驱动膜在湿气刺激下的弯曲角度图"

图6

复合驱动膜在湿气刺激下模拟人手发生可逆伸展-弯曲行为"

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