纺织学报 ›› 2015, Vol. 36 ›› Issue (03): 115-120.

• 机械与器材 • 上一篇    下一篇

立体织物整体穿刺钢针阵列布放装置研制及实验验证

  

  • 收稿日期:2014-02-10 修回日期:2014-05-26 出版日期:2015-03-15 发布日期:2015-03-16
  • 通讯作者: 董九志 E-mail:dongjiuzhi@hotmail.com

Experimental study and development of integrated piercing steel needles array laying device of 3-D fabric

  • Received:2014-02-10 Revised:2014-05-26 Online:2015-03-15 Published:2015-03-16
  • Contact: Jiu-Zhi Dong E-mail:dongjiuzhi@hotmail.com

摘要:

针对立体织物整体穿刺钢针阵列大量超长,穿刺钢针由人工布放的不足,设计了适用于钢针阵列自动化布放的穿刺模板工装,研制了用于立体织物整体穿刺钢针阵列布放的装置。这种装置由高重复定位精度水平移动平台、机身、钢针存储及施放机构等组成,通过红光十字激光器对穿刺模板等距密排精密微小孔进行定位。控制系统采用触摸屏为人机交互界面,运用具有多路脉冲输出的PLC控制移动平台的伺服电动机和钢针施放机构的闭环步进电动机,以保证整体穿刺钢针阵列布放工作可靠、持续进行。为验证整体穿刺钢针阵列布放装置工作原理的可行性,进行了T形截面整体穿刺钢针阵列的布放实验,结果表明布放装置原理可行,工作可靠。

关键词: 整体穿刺, 钢针阵列, 布放装置, 立体织物

Abstract:

In view of the defect that large super-long piercing steel needles of the integrated piercing steel needles array to produce 3-D fabric are laid by manual operation, a piercing template frock used for steel needles laying automatically is designed, and the 3-D fabric integrated piercing steel needles array laying device also is developed. The device is composed of a high level of repeat accuracy mobile platform, fuselage and steel needle storage and launching mechanism, et al. The device locates the isometric and close-packing precise micro holes of piercing template by red cross lasers. the control system uses a touch screen as the human-machine interface, and use PLC which can output multi-channel pulse to control the servo motors of the mobile platform and the closed loop stepping motor of the steel needle storage the launching mechanism. The control system guarantees the working reliability of the device. In order to verify the feasibility of working principle of laying device, a T-shaped cross section steel needles array laying experiment is achieved. The result shows that the laying device gas feasible principle and reliable operation.

Key words: integrated piercing, steel needles array, laying device, 3-D fabric

中图分类号: 

  • TS152.7
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