Journal of Textile Research ›› 2019, Vol. 40 ›› Issue (07): 44-50.doi: 10.13475/j.fzxb.20180608307

• Textile Engineering • Previous Articles     Next Articles

Process design and knitting principle of whole socks on flat knitting machine

WANG Pan, WU Zhiming()   

  1. Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China
  • Received:2018-06-29 Revised:2019-04-08 Online:2019-07-15 Published:2019-07-25
  • Contact: WU Zhiming E-mail:wxwuzm@163.com

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Abstract:

In order to solve artificial sewing and high production costs required by conventional socks, the V-bed computerized flat knitting machine and SDS-ONE APPEX3 design system was adopted to study the whole socks from pattern design, process parameters and knitting process. According to the sox head structure, the whole socks in common socks, toe socks and inner toe socks were proposed. The knitting technology of every part of whole socks was discussed. Three kinds of sox head knitting technology were discussed emphatically. It is found that sox head adopts partial technology to realize the circular shape and spacer knitting of inner toe socks. During the knitting process of sox foot and tube, the horizontal dimension change of the cylinder can be realized by the narrowing and widening process. The sox heel forms a trapezoidal bag structure by partial technology and narrowing and widening process. The sox mouth adopts a rib structure and inserts elastic yarn to prevent slipping when wearing. The final treatment of sox mouth adopts a press-off process.

Key words: flat knitting, whole socks, process design, knitting principle

CLC Number: 

  • TS941.3

Fig.1

Components of knitting machine. (a) Inserted yarn device; (b) Self-running yarn carriers"

Fig.2

Action of needle transfer. (a) Before needle transfer; (b) Needle transfer happening; (c) Maintaining; (d) Returning"

Fig.3

Types of socks. (a) Common socks; (b) Toe socks; (c)Inner toe socks"

Fig.4

Pattern design flow"

Tab.1

Surface pressure setting parameters"

编织宽度/
cm		 面压值/(N·cm-2)
SWG061N2 SWG091N2
60 10 4~5
40 7~9 3~4
30 7~9 1~2
20 1 1
10 1 1
<10 1 1

Fig.5

Sox head knitting of common socks. (a) Knitting process; (b) Knitting appearance"

Fig.6

Sox head knitting of ordinary crotch toe socks. (a) Knitting process; (b) Connection between toes; (c) Knitting appearance"

Fig.7

Sox head knitting of three-dimensional crotch toe socks. (a) Knitting process; (b) Knitting appearance; (c) Level spell angle; (d) Three-dimensional spell angle"

Fig.8

Sox head knitting of inner toe socks. (a) Cross section of sox head; (b) Knitting process; (c) Knitting appearance"

Fig.9

Knitting process of sox foot"

Fig.10

Knitting of sox heel. (a) Common sox heel; (b) Square sox heel; (c) Knitting process of common sox heel; (d) Knitting process of square sox heel"

Fig.11

Knitting of sox mouth. (a) 1×1 rib knitting of sox mouth; (b) Knitting appearance of sox mouth"

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