Journal of Textile Research ›› 2019, Vol. 40 ›› Issue (09): 48-55.doi: 10.13475/j.fzxb.20180906808

• Textile Engineering • Previous Articles     Next Articles

Color system construction of three-channel digital spinning mixed color yarn and performance analysis of colored yarn

ZHANG Tingting1, XUE Yuan1(), XU Zhiwu2, YU Jian2, CHEN Lianguang2   

  1. 1. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
    2. Chaohu Youngor Color Spinning Technology Co., Ltd., Hefei, Anhui 253000, China
  • Received:2018-09-27 Revised:2019-06-03 Online:2019-09-15 Published:2019-09-23
  • Contact: XUE Yuan E-mail:fzxueyuan@qq.com

RichHTML

2

PDF (PC)

61

Abstract:

In order to study the color development effect of colored fibers in the color spinning process, the mixing mode of the mixed color spinning was designed and the mixing effect was predicted. Using the three-channel ring digital spinning machine as the platform, the five primary colors of cyan (C), magenta (M), yellow (Y), black (K) and white (W) were used as the primary color of the roving, and the hue, brightness and color of the color spinning were controlled by different mixed color spinning modes such as single channel, double channel and three channels. The mechanism of saturation gradient change was adopted to construct a mixed color chromatography system of CMYKW five primary fiber. The appearance of the mixed color yarns with red, yellow and cyan primary color brightness and saturation gradient was designed. Based on this, the spinning process was designed and six kinds of mixed color yarns with brightness and saturation gradient changes were produced. The strength, strip and hairiness of the six types of mixed yarns were tested, and the effects of the blending of the color fibers on the strength, the stem and the hairiness of the three-channel digital mixed yarn were analyzed. The results show that the complete chromatographic system can obtain the CMYK value of the target color intuitively and quickly, and improve the proofing efficiency of the color yarn. As the difference in blending ratio increases, the drying, breaking work and strength deterioration of the mixed yarn will be more serious, the beneficial hairiness will be reduced and the harmful hairiness will increase.

Key words: digital ring spinning, digital control color mixing, mixed yarn color system, yarn performance

CLC Number: 

  • TS104.1

Tab.1

Single channel spinning pattern"

模式编号 S1 S2 S3 S4 S5
喂入通道1 C M Y K W

Tab.2

Single primary color attribute"

模式编号 C M Y K W
S1 100 0 0 0 0
S2 0 100 0 0 0
S3 0 0 100 0 0
S4 0 0 0 100 0
S5 0 0 0 0 100

Tab.3

Dual channel dual primary spinning pattern"

模式
编号		 喂入
通道1		 喂入
通道2		 模式
编号		 喂入
通道1		 喂入
通道2
D1 M Y D6 W C
D2 M C D7 K M
D3 Y C D8 K Y
D4 W M D9 K C
D5 W Y D10 K W

Tab.4

Double primary color blending ratio model"

基色 双混色 基色
A a1 a2 a3 a4 a5 a6 a7 a8 a9 B

Tab.5

Three-channel three-primary spinning pattern"

模式
编号		 喂入
通道1		 喂入
通道2		 喂入
通道3		 模式
编号		 喂入
通道1		 喂入
通道2		 喂入
通道3
T1 M Y C T7 M Y K
T2 M C Y T8 M C K
T3 C Y M T9 C Y K
T4 M Y W T10 K W M
T5 M C W T11 K W Y
T6 C Y W T12 K W C

Fig.1

Three primary color blending ratio model"

Fig.2

Single primary color simulation"

Fig.3

Dual primary color hue control simulation"

Fig.4

Double primary color brightness control simulation"

Fig.5

Double primary color saturation control simulation"

Fig.6

Double primary color gray scale control simulation"

Fig.7

Trichromatic hue control simulation"

Fig.8

Trichromatic brightness control simulation"

Fig.9

Trichromatic color saturation control simulation"

Fig.10

Trichromatic gray scale control simulation"

Tab.6

Draft ratio of each channel of mixed color yarn"

细纱
编号		 粗纱
混纺比		 A粗纱牵伸比 B粗纱牵伸比
Ez Eh Eq Ez Eh Eq
1 10:90 221.27 10.8 20.49 24.59 1.2 20.49
2 20:80 110.63 4.8 23.05 27.66 1.2 23.05
3 30:70 73.76 2.8 26.34 31.61 1.2 26.34
4 40:60 55.32 1.8 30.73 36.88 1.2 30.73
5 50:50 44.25 1.2 36.88 44.25 1.2 36.88
6 60:40 36.88 1.2 30.73 55.32 1.8 30.73
7 70:30 31.61 1.2 26.34 73.76 2.8 26.34
8 80:20 27.66 1.2 23.05 110.63 4.8 23.05
9 90:10 24.59 1.2 20.49 221.27 10.8 20.49

Fig.11

Brightness control fabric"

Fig.12

Saturation control fabric"

Tab.7

Color yarn evenness"

编号 红青
混纺比		 条干
CV值/%		 纱疵/(个·m-1)
细节 粗节 棉结
1 1:9 15.99 0.0 9.0 5.5
2 2:8 14.75 0.0 7.5 5.0
3 3:7 14.02 0.5 5.0 4.5
4 4:6 13.71 0.0 6.0 5.0
5 5:5 12.58 0.0 1.5 2.0
6 6:4 13.23 0.0 4.5 3.5
7 7:3 14.39 0.0 7.5 3.5
8 8:2 15.02 1.5 7.0 4.0
9 9:1 15.39 0.5 8.0 4.5
10 10:0 12.02 0.0 1.0 2.0

Tab.8

Yarn strength"

编号 红与青质量
混比		 伸长率/
%		 断裂功/
(cN·cm-1)		 强度/
(cN·tex-1)
1 1:9 5.2 644.7 16.9
2 2:8 6.4 689.1 17.3
3 3:7 6.8 729.1 18.2
4 4:6 7.3 738.7 19.8
5 5:5 7.8 758.5 21.9
6 6:4 6.9 728.1 18.9
7 7:3 6.7 711.6 18.5
8 8:2 5.6 688.4 17.5
9 9:1 4.8 649.8 16.7
10 10:0 8.9 768.7 23.7

Tab.9

Yarn hairiness"

混纺比 S1+2 S3 混纺比 S1+2 S3
1:9 7 423.3 459.9 6:4 8 443.3 379.9
2:8 8 046.7 509.9 7:3 8 213.3 386.6
3:7 9 030.1 493.3 8:2 7 763.3 473.3
4:6 8 183.3 356.7 9:1 7 011.2 359.9
5:5 8 444.0 390.3 10:0 8 153.3 195.1
[1] 黄玉强, 雨文菡, 潘璟, 等. 新型色纺混色工艺流程等研究与应用[J]. 棉纺织技术, 2014,42(3):46-49.
HUANG Yuqiang, YU Wenhan, PAN Jing, et al. Research and application of new colored spinning processing flow[J]. Cotton Textile Technology, 2014,42(3):46-49.
[2] 高卫东, 郭明瑞, 薛元, 等. 基于环锭纺的数码纺纱方法[J]. 纺织学报, 2016,37(7):44-48.
GAO Weidong, GUO Mingrui, XUE Yuan, et al. Digital spinning method developed from ring spinn-ing[J]. Journal of Textile Research, 2016,37(7):44-48.
[3] 薛元, 易洪雷, 陈伟雄, 等. 数控耦合式复合纺纱系统构建喝三基色混配色纺纱工艺研究[J]. 嘉兴学院学报, 2014,26(6):15-20.
XUE Yuan, YI Honglei, CHEN Weixiong, et al. Research on construction of numerical control coupling type composite spinning system and trichromatic color mixing spinning process[J]. Journal of Jiaxing University, 2014,26(6):15-20.
[4] 钱爱芬. 色纺纱产品特点及调配色原理[J]. 棉纺织技术, 2010,38(11):66-68.
QIAN Aifen. Colored spun yarn characteristic and color mixing & matching principle[J]. Cotton Textile Technology, 2010,38(11):66-68.
[5] 薛元, 高卫东, 杨瑞华. 三通道数码纺纱:纱线的柔性化数字化加工技术[J]. 纺织导报, 2017(8):46-50.
XUE Yuan, GAO Weidong, YANG Ruihua. Three-channel digital spinning: flexible digital processing of yarn technology[J]. China Textile Leader, 2017(8):46-50.
[6] 金亚琪, 邹专勇, 许梦露, 等. 色纺纱产品开发现状及技术发展需求[J]. 棉纺织技术, 2012,40(12):65-68.
JIN Yaqi, ZOU Zhuanyong, XU Menglu, et al. Technology development demands of colored spun yarn[J]. Cotton Textile Technology, 2012,40(12):65-68.
[7] 刘可帅, 李婉, 余豪, 等. 纱线三角区形态变化对环锭纱线质量对影响[J]. 纺织学报, 2014,35(12):36-40.
LIU Keshuai, LI Wan, YU Hao, et al. Influence of spinning triangle shape change on ring spun yarn properties[J]. Journal of Textile Research, 2014,35(12):36-40.
[8] 郭明瑞, 杨瑞华, 周建, 等. 环锭数码纺粗纱喂入位置对混色纱表面显色的影响[J]. 纺织学报, 2018,39(4):30-35.
GUO Mingrui, YANG Ruihua, ZHOU Jian, et al. Influence of roving feeding location of ring digital spinning on color proportion of melange yarn[J]. Journal of Textile Research, 2018,39(4):30-35.
[9] THILAGAVATHI G, GUKANATHAN G, MUNUSAMY B. Yarn hairiness controlled by modified yarn path in cotton ring spinning[J]. Indian Journal of Fiber & Textile Research, 2005,30(9):295-301.
[10] WANG Xungai, CHANG Lingli. Reducing yarn hairiness with a modified yarn path in worsted ring spinning[J]. Textile Research Journal, 2003,73(4):327-332.
doi: 10.1177/004051750307300409
[1] ZHANG Tingting, XUE Yuan, HE Yudong, LIU Yuexing, ZHANG Guoqing. Construction of Kubelka-Munk double-constant color matching model for ring digital yarn color prediction [J]. Journal of Textile Research, 2020, 41(01): 50-55.
[2] SHI Qianqian, AKANKWASA Nicholus Tayari, LIN Huiting, ZHANG Yuze, WANG Jun. Comparative analysis of rotor spinning machines and yarn performance between conventional and dual-feed rotor spinning [J]. Journal of Textile Research, 2019, 40(02): 63-68.
[3] . Structure and performances of double channel digital ring spinning melange yarn [J]. Journal of Textile Research, 2018, 39(11): 27-32.
[4] . Color prediction of double channel digital ring spinning melange yarn based on Stearns - Noechel model [J]. JOURNAL OF TEXTILE RESEARCH, 2018, 39(05): 32-37.
[5] . Comparative analysis of conventional and self twist jet vortex spinning [J]. JOURNAL OF TEXTILE RESEARCH, 2018, 39(01): 25-31.
[6] . Influence of oleine oil on yak hair fiber and yarn quality [J]. Journal of Textile Research, 2015, 36(12): 32-36.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
京ICP备14006648号
Copyright 2021 © Editorial office of Journal of Textile Research
Supported by Beijing Magtech Co.Ltd