Journal of Textile Research ›› 2020, Vol. 41 ›› Issue (05): 167-175.doi: 10.13475/j.fzxb.20181104809

• Machinery & Accessories • Previous Articles     Next Articles

Knitting machine information modeling under OPC unified architecture framework

WANG Songsong1,2(), PENG Laihu2, HU Xudong2   

  1. 1. School of International Education, Zhejiang Sci-Tech University, Hangzhou, Zhejiang 310018, China
    2. Key Laboratory of Modern Textile Machinery Technology of Zhejiang Province, Zhejiang Sci-Tech University,Hangzhou, Zhejiang 310018, China
  • Received:2018-11-19 Revised:2020-02-24 Online:2020-05-15 Published:2020-06-02

RichHTML

4

PDF (PC)

54

Abstract:

In order to overcome problems in low semantic integrity of data caused by fragmentation and semi-structured and heterogeneous information in knitting machine information interaction, a method for constructing knitting machine information model under OPC unified architecture (UA) framework was proposed. In this research, three-dimensional structured semantic information of knitting machine was established, and a formal information modeling process was design. The knitting machine information model was created for an overall model of digital knitting workshop and knitting machine structure, including attribute set, component set, configuration information and other structures, and the information from the data change frequency, data priority, correlation and other aspects of knitting machine were analyzed and optimized. By establishing OPC UA modeling technology implementation process and identifying knitting machine characteristics, the research studied the implementation mode of OPC UA service system for knitting machine, and an independent server of knitting OPC UA information model was developed by using UaExpert SDK. The interconnection of knitting machine information model was tested. The results indicate that the method for constructing knitting machine information model based on OPC UA framework is feasible. The method used for this research improves model architecture, semantic structure and technology implementation, and demonstrates characteristics of high semantic completeness.

Key words: knitting machine, information model, OPC unified architecture, attribute set

CLC Number: 

  • TH186

Fig.1

Equipment information model infrastructure"

Fig.2

Knitting workshop information model structure"

Fig.3

Mapping of knitting machine and OPC UA information model elements"

Fig.4

Evolution of knitting machine semantic information model construction"

Fig.5

Knitting machine information model"

Fig.6

Knitting machine attribute element structure"

Tab.1

Typical properties of knitting machine"

属性 隶属属性集 属性ID 属性名称 访问权限 属性值类 低限值 高限值
设备编号 基础静态属性集 0x10010006 machine_ID 读 字符串型 — —
状态 生产过程属性集 0x20010002 machine_state 读 整型 0 10
当前速度 生产过程属性集 0x20020004 cur_speed 读 整型 0 100
设定速度 生产过程属性集 0x20020005 set_speed 读/写 整型 0 100
产量 生产过程属性集 0x20030003 product_quantity 读 实型 0 —
打卡时间 生产过程属性集 0x20070012 card_time 读/写 时间戳型 — —

Fig.7

Improved knitting machine attribute element structure"

Fig.8

Server structure of knitting machine information model"

Fig.9

OPC UA independent system"

Fig.10

Knitting machine information model OPC UA"

Tab.2

Characteristics comparison of knitting machine information model"

序号 模型评价因子 碎片化信息点 单纯OPC UA模型 本论文中改进的信息模型
1 建模方法 无 无 形式化建模
2 模型结构 无 网状结构 树状结构、网状结构(属性元素实现)
3 信息节点关系度 无 定性关系 定量关系
4 模型变化灵活度 无 人工再开发 自动演进
5 可实施的语义维度 1维(仅数值数据) 3维 3维
6 信息节点语义属性元素规模 无 8项 11项
7 语义字典 无 有,固定模式 有,语义非常丰富
8 模型语义完备度 碎片化,不完备 固定模型 覆盖针织装备所有语义服务
9 建模效率 无 人工,低 自动化,高
[1] 任伟, 林海波, 杨晓明, 等. 工业物联网关键技术OPC UA分析[J]. 信息技术与标准化, 2017(10):35-38.
REN Wei, LIN Haibo, YANG Xiaoming, et al. Study on OPC UA of key technologies of industrial Internet of thing[J]. Information Technology & Standardization, 2017(10):35-38.
[2] 张兆坤, 邵珠峰, 王立平, 等. 数字化车间信息模型及其建模与标准化[J]. 清华大学学报(自然科学版), 2017,57(2):128-133,140.
ZHANG Zhaokun, SHAO Zhufeng, WANG Liping, et al. Digital workshop information model and its standardization[J]. Journal of Tsinghua University (Natural Science Edition), 2017,57(2):128-133,140.
[3] 王立平, 张兆坤, 邵珠峰, 等. 机床制造加工数字化车间信息模型及其应用研究[J]. 机械工程学报, 2019,55(9):154-165.
WANG Liping, ZHANG Zhaokun, SHAO Zhufeng, et al. Research on the information model of digital machining workshop for machine tools and its applications[J]. Journal of Mechanical Engineering, 2019,55(9):154-165.
[4] 刘丹, 赵艳领, 谢素芬. 基于OPC UA的数字化车间互联网络架构及OPC UA开发实现[J]. 中国仪器仪表, 2017(10):39-44.
LU Dan, ZHAO Yanling, XIE Sufen. OPC UA-based interconnected network architecture in digital plant and implementation of OPC UA[J]. China Instrumentation, 2017(10):39-44.
[5] TMKA Pavel, PETR Kodet, VLADIMIR Havlena. OPC-UA information model for large-scale process control applications[C]//IECON 2012-38th annual conference on IEEE industrial electronics society. Montreal:IEEE, 2012: 5793-5798.
[6] FLORIAN Pauker, THOMAS Frühwirth, BURKHARD Kittl, et al. A systematic approach to OPC UA information model design[J]. Procedia CIRP, 2016,57:321-326.
[7] 谢善益, 杨强, 徐庆平. 公共信息模型的OPC UA地址空间管理[J]. 电力系统自动化, 2016,40(14):115-121.
XIE Shanyi, YANG Qiang, XU Qingping. Address space management of OPC UA for common information model[J]. Automation of Electric Power Systems, 2016,40(14):115-121.
[8] 王民, 曹鹏军, 宋铠钰, 等. 基于OPC UA的数控机床制造数字化车间信息交互模型[J]. 北京工业大学学报, 2018(7):1040-1046.
WANG Min, CAO Pengjun, SONG Kaiyu, et al. Information interaction model of digital workshop based on OPC UA for CNC machine tools manufacturing[J]. Journal of Beijing University of Technology, 2018(7):1040-1046.
[9] 赵艳领, 闫晓风, 刘丹. 基于SDK嵌入式OPCUA服务器设计与实现[J]. 制造业自动化, 2017,39(1):49-52.
ZHAO Yanling, YAN Xiaofeng, LIU Dan. Design and development about the embedded OPC UA server based on SDK[J]. Manufacturing Automation, 2017,39(1):49-52.
[10] 蒋高明, 高哲, 高梓越. 针织智能制造研究进展[J]. 纺织学报, 2017,38(10):178-183.
JIANG Gaoming, GAO Zhe, GAO Ziyue. Research advance of knitting intelligent manufacturing for knitting technology[J]. Journal of Textile Research, 2017,38(10):178-183.
[11] 张洁, 吕佑龙, 汪俊亮, 等. 大数据驱动的纺织智能制造平台架构[J]. 纺织学报, 2017,38(10):159-165.
ZHANG Jie, LÜ Youlong, WANG Junliang, et al. Big-data-driven framework for intelligent textile manufacturing[J]. Journal of Textile Research, 2017,38(10):159-165.
[12] 朱启, 蒋高明, 丛洪莲, 等. 基于B/S结构的经编MES系统[J]. 纺织学报, 2013,34(1):128-132.
ZHU Qi, JIANG Gaoming, CONG Honglian, et al. Development of manufacturing execution system of wrap knitting based on B/S mode[J]. Journal of Textile Research, 2013,34(1):128-132.
[13] 胡旭东, 沈春娅, 彭来湖, 等. 针织装备的智能制造及互联互通标准验证[J]. 纺织学报, 2017,38(10):172-176.
HU Xudong, SHEN Chunya, PENG Laihu, et al. Intelligent manufacturing and standard about interoperability verification of knitting machine[J]. Journal of Textile Research, 2017,38(10):172-176.
[14] 汪松松, 彭来湖, 戴宁, 等. 基于工业互联网的针织机械互联互通结构研究[J]. 纺织学报, 2020,41(1):165-173.
WANG Songsong, PENG Laihu, DAI Ning, et al. Research on knitting machine interconnection and interoperability structure based on industrial internet[J]. Journal of Textile Research, 2020,41(1):165-173.
[1] GUO Weidong, XIA Fenglin, ZHANG Qi. Influencing factors on high speed of electronic shogging system in warp knitting machines [J]. Journal of Textile Research, 2021, 42(01): 162-166.
[2] ZHAO Boyu, LIANG Xinhua, CONG Honglian. Structural modeling and process practice of three-dimensional fully fashioned face masks woven by computerized flat knitting machine [J]. Journal of Textile Research, 2020, 41(12): 59-65.
[3] DAI Ning, PENG Laihu, HU Xudong, CUI Ying, ZHONG Yaosen, WANG Yuefeng. Method for testing natural frequency of weft knitting needles in free state [J]. Journal of Textile Research, 2020, 41(11): 150-155.
[4] LI Dongdong, ZHANG Chengjun, ZUO Xiaoyan, ZHANG Chi, LI Hongjun, ZHOU Xiangyang. Study on magnetic field distribution in permanent magnetic needle drive using hybrid magnetic suspension needle [J]. Journal of Textile Research, 2020, 41(09): 136-142.
[5] LIU Bo, CONG Honglian. Research and implementation of flat-bed knitting process model of fully formed suit [J]. Journal of Textile Research, 2020, 41(07): 53-58.
[6] LIU Bo, CONG Honglian. Process design and knitting principle of one-piece casual suits based on four-needle-bed flat knitting machine [J]. Journal of Textile Research, 2020, 41(04): 129-134.
[7] SUN Shuai, MIAO Xuhong, ZHANG Qi, WANG Jin. Yarn tension fluctuation on high-speed warp knitting machine [J]. Journal of Textile Research, 2020, 41(03): 51-55.
[8] WANG Jiandong, XIA Fenglin, LI Yalin, ZHAO Yuning. Optimal sliding mode control of electronic transverse servo for comb bar of warp knitting machine [J]. Journal of Textile Research, 2020, 41(02): 143-148.
[9] LI Feng, ZHANG Kun, YUAN Li′na. Research and implementation of information model for textile intelligent dyeing and finishing workshop based on OPC UA [J]. Journal of Textile Research, 2020, 41(02): 149-154.
[10] WANG Songsong, PENG Laihu, DAI Ning, SHEN Chunya, HU Xudong. Research on knitting machine interconnection and interoperability structure based on industrial internet [J]. Journal of Textile Research, 2020, 41(01): 165-173.
[11] WANG Pan, WU Zhiming. Transverse knitting method and forming process of fully formed sweater [J]. Journal of Textile Research, 2019, 40(10): 73-78.
[12] ZHANG Chengjun, YOU Liangfeng, ZUO Xiaoyan, ZHANG Chi, ZHU Li. Magnetic driving design and modeling for knitting needles of computerized flat knitting machine [J]. Journal of Textile Research, 2019, 40(09): 180-185.
[13] XU Yunlong, XIA Fenglin. Influence of interval distance of double-needle bed warp-knitting machine on yarn demand [J]. Journal of Textile Research, 2019, 40(08): 151-156.
[14] ZHANG Qi, WEI Li, LUO Cheng, XIA Fenglin, JIANG Gaoming. Double jacquard control system of warp knitting machine based on dual bus architecture [J]. Journal of Textile Research, 2019, 40(07): 145-150.
[15] XU Yunlong, XIA Fenglin. Influence of guide-bar swing on instantaneous yarn demand and yarn tension on double needle bar warp knitting machine [J]. Journal of Textile Research, 2019, 40(06): 106-110.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
京ICP备14006648号
Copyright 2021 © Editorial office of Journal of Textile Research
Supported by Beijing Magtech Co.Ltd