Journal of Textile Research ›› 2020, Vol. 41 ›› Issue (06): 42-47.doi: 10.13475/j.fzxb.20190400806

• Textile Engineering • Previous Articles     Next Articles

Research on design and practice of integral woven fabrics with square lining structure

MA Yanxue1,2, WANG Shina1, LI Yuling1,2, WEN Run1,2()   

  1. 1. College of Textiles, Donghua University, Shanghai 201620, China
    2. Key Laboratory of Textile Science & Technology, Ministry of Education, Donghua University, Shanghai 201620, China;
  • Received:2019-04-01 Revised:2020-03-05 Online:2020-06-15 Published:2020-06-28
  • Contact: WEN Run E-mail:rain@dhu.edu.cn

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Abstract:

In view of the shortage of traditional quilted down products, a square lining structure fabric was designed. With proper structure design and weaving parameter settings, this special square lining structure fabric had been integrally woven on the machine, shortening the production process and reducing cost and material waste. Height of the square lining structure was variable according to the down product requirements. Weaving practice indicates that size of the square lining structure after weaving is the same as the designed structure, and the actual height is 1.5 cm, satisfying demands of down products in the market. Results also present that the heat retention of down with the square lining structure doubled that with sewing structures, and the weft floats in down filling areas could prevent filled down feather moving.

Key words: square lining structure, woven fabric, integral design, down product, heat retention property

CLC Number: 

  • TS105.1

Fig.1

Diagram of unit square lining structure"

Fig.2

Longitudinal section. (a) and cross section (b) of square lining structure"

Fig.3

Structure diagram of square lining fabric"

Fig.4

Looming drafts of square lining fabric"

Tab.1

Fabric specification parameters of square lining structure fabric"

总经
根数		 密度/(根·(10 cm)-1) 幅宽/
cm		 钢筘/
(齿·(10 cm)-1)
经向 纬向
1 496 170 200 38 79

Tab.2

Specification size parameter of square lining structure fabric"

方格立衬结
构边长/cm		 纬向立衬密度/
(个·cm-1)		 纬向立衬
个数		 经向立衬
高度/cm
8 5 4 1.5

Fig.5

Weaving process of square lining fabric. (a) Phase 1; (b) Phase 2; (c) Phase 3; (d) Phase 4"

Fig.6

Physical map of square lining structure fabric. (a) Cross section of fabric; (b) Longitudinalsection of fabric"

Tab.3

Basic parameters of machine of square lining structure fabric"

密度/(根·(10 cm)-1) 方格
边长/
cm		 纬向立
衬密度/
(根·cm-1)		 纬向
立衬
个数		 经向立
衬高
度/cm
经向 纬向
172 232 7.9 5 4 1.4

Tab.4

Basic parameters of samples"

经向密度/
(根·(10 cm)-1)		 纬向密度/
(根·(10 cm)-1)		 试样规
格/cm2		 充绒
量/g		 羽绒种类
172 232 35×35 25 90%白鹅绒

Fig.7

Thermal resistance of velvet bags"

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