Journal of Textile Research ›› 2020, Vol. 41 ›› Issue (10): 144-149.doi: 10.13475/j.fzxb.20200100406

• Apparel Engineering • Previous Articles     Next Articles

Adaptive dynamic scheduling of garment hanging production line

XIE Ziang1, DU Jinsong1,2(), ZHAO Guohua3   

  1. 1. College of Fashion and Design, Donghua University, Shanghai 200051, China
    2. Key Laboratory of Clothing Design and Technology, Ministry of Education, Donghua University, Shanghai 200051, China
    3. Baoxiniao Holding Co., Ltd., Wenzhou, Zhejiang 325102, China
  • Received:2020-01-06 Revised:2020-07-13 Online:2020-10-15 Published:2020-10-27
  • Contact: DU Jinsong E-mail:ducccp@dhu.edu.cn

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Abstract:

Aiming at the inefficiency of real-time order scheduling and bottleneck elimination in garment mass customization, a dynamic scheduling policy based on adaptive rolling window for garment hanging production line was proposed. A multi-objective dynamic scheduling model with the constrained conditions of processing sequence, equipment, personal skill, and process level was established to minimize the completion time and equipment waiting time, and a non-dominated genetic algorithm based on double-layer coding process and equipment was used to for claculation. The dynamic arrival process of personalized order in 21 600 s was taken as an example for simulation based on real enterprise order data. The result shows that dynamic scheduling strategy based on adaptive rolling window making use of the machine information has better performance in real-time order scheduling for different process requirements than the scheduling policy of the constant cycle.

Key words: garment mass customization, garment hanging production, adaptive rolling window, dynamic scheduling, non-dominated genetic algorithm

CLC Number: 

  • TS941

Fig.1

Rolling Scheduling flow chart"

Fig.2

Diagram of POX"

Fig.3

Diagram of MPX"

Tab.1

Procedure process time of different styles"

部件 工序内容 加工时间/s 设备
款1 款2 款3 款4 款5 款6 款7 款8
门襟 三折烫前中、烫贴袋、折商标 52 52 52 52 40 40 40 40 烫台
贴袋、订商标 47 47 47 47 20 20 20 20 平缝机
门襟钉扣、门襟锁眼 28 28 28 28 28 28 28 28 锁眼机钉扣机
衣袖 装下层袖叉、装上层袖叉 50 50 48 48 48 48 50 50 链式机
烫袖、粘折边缝
划修领座、粘衣领衬		 56 50 56 50 50 56 50 56 烫台
折烫袖克夫边、翻烫袖克夫边 25 25 25 25 25 25 25 25 烫台
袖克夫面里缉合 16 16 16 16 16 16 16 16 平缝机
袖克夫边口缉线、袖克夫三边止口缉线 22 22 22 22 22 22 22 22 平缝机
面衬黏合、里衬黏合 23 23 23 23 23 23 23 23 烫台
衣领 缉上插片 10 10 10 10 10 10 10 10 平缝机
合辑领止口 38 38 38 38 38 38 38 38 平缝机
烫领止口 38 38 38 38 38 38 38 38 烫台
缉领止口、缉领座下止口 38 38 38 38 38 38 38 38 平缝机
翻领与领座缉合、缉止口线 40 40 40 40 40 40 40 40 平缝机
修翻烫领、标明装领标志 17 17 17 17 17 17 17 17 烫台
组装 合缉、合肩缝 42 42 42 42 42 42 42 42 平缝机
装袖、合辑袖缝、侧缝 51 51 51 51 51 51 51 51 五线车
卷缉底边、装领 51 51 51 51 51 51 51 51 平缝机
压领、装袖克夫 80 80 80 80 80 80 80 80 平缝机
锁克夫纽眼、订克夫纽扣、
袖叉钉扣眼、订袖叉纽扣		 32 32 32 32 32 32 32 32 锁眼机钉扣机

Fig.4

Hanging production line layout"

Fig.5

Advanced scheduling sequence"

Fig.6

First rescheduling cycle under rolling scheduling of T=3 600 s"

Fig.7

The first rescheduling cycle of adaptive rolling schedule"

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