Journal of Textile Research ›› 2021, Vol. 42 ›› Issue (05): 122-129.doi: 10.13475/j.fzxb.20200504808

• Dyeing and Finishing & Chemicals • Previous Articles     Next Articles

Characteristics and factorial study of color transfer between dyed fiber and colored spun yarns

YUAN Li1,2(), XIONG Ying1, GU Qian1, WANG Danshu1, HUO Da1, LIU Junping3   

  1. 1. School of Electronic and Electrical Engineering, Wuhan Textile University, Wuhan, Hubei 430200, China
    2. State Key Laboratory of New Textile Materials and Advanced Processing Technologies, Wuhan Textile University, Wuhan, Hubei 430200, China
    3. School of Mathematics and Computer Science, Wuhan Textile University, Wuhan, Hubei 430200, China
  • Received:2020-05-15 Revised:2021-01-29 Online:2021-05-15 Published:2021-05-20

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Abstract:

In order to shorten the sampling period for creating colored spun yarns and increase the production rate, spectrum and color characteristics was proposed for the analysis of the complex color transfer characteristics between fibers and yarns. Aiming at the random volatility of the color sample itself, a class separable model based on the characteristics of within and between classes and the criteria for discriminating the difference of color are established. The results show that when the morphology of the dyed fiber mixture changes, its spectral characteristics and color characteristics are significantly changed, and it has nothing to do with the fiber mixing ratio. When the twist coefficient of colored spun yarn changes, its color consistency is improved and the brightness value changes too. In addition, the color of colored spun yarn is not only related to fiber ratio parameters, but is also closely related to the processing parameters. It is a typical two-parameter color model. The research in this paper has important theoretical value for exploring the color characteristics and for analytical modeling of colored spun yarns, and it also provides practical guidance for fast sampling of colored spun yarns.

Key words: dyed fiber, color spun yarn, color transfer, spectral characteristics, color characteristics, category separable ratio

CLC Number: 

  • TS101.9

Tab.1

CIELAB chromaticity parameter of monochromatic fiber"

单色纤维 L值 a值 b值
涤纶白 91.18 -1.11 2.57
涤纶红 37.29 52.64 30.72
涤纶绿 41.19 -39.84 19.97
涤纶蓝 33.81 14.48 -40.56

Tab.2

Color spinning sample preparation process and experimental instrument"

步骤
序号		 纺纱工艺
流程		 实验仪器 生产厂家
1 称量纤维 电子天平 —
2 扯松 手工方法 —
3 三道梳棉 振动式开松梳棉机 江阴市恒远机械制造有限公司
4 一道并条 并条机 沈阳纺织机械厂A272F
5 粗纱 粗纱机 中国人民解放军第五七零一厂
6 29.5 tex细纱 FA506环锭细纱机 晋中市禾田机械制造有限公司

Tab.3

Sample color scheme and twist coefficient parameter"

样本
编号		 捻系数 染色纤维质量配比
(m(白色)∶m(红色)∶m(绿色)∶m(蓝色))
FS1 300/350/400/450 70.00∶10.00∶10.00∶10.00
FS2 300/350/400/450 70.00∶9.50∶10.50∶10.00
FS3 300/350/400/450 70.00∶11.00∶9.50∶9.50
FS4 300/350/400/450 70.00∶9.50∶9.00∶11.50
FS5 300/350/400/450 70.00∶11.00∶11.00∶8.00
FS6 300/350/400/450 69.00∶8.50∶11.50∶11.00
FS7 300/350/400/450 71.00∶12.00∶8.50∶8.50
FS8 300/350/400/450 68.00∶11.50∶12.00∶8.50
FS9 300/350/400/450 72.00∶12.00∶8.00∶8.00
FS10 300/350/400/450 71.00∶7.50∶8.00∶13.50
FS11 300/350/400/450 72.00∶8.00∶13.00∶7.00

Fig.1

FS4 (twist coefficient is 300) polyester sliver (a) and dyed yarn test sample(b)"

Tab.4

Spectral characteristic distance and statistical analysis table between polyester sliver and dyed yarn samples"

配色方案 d1/10-5 d2/10-5 d3/10-5 d4/10-5
FS1 10.35 17.52 22.24 27.04
FS2 10.60 22.38 30.83 39.00
FS3 4.35 11.85 18.70 26.27
FS4 15.58 28.87 38.04 47.44
FS5 4.70 11.91 17.80 25.40
FS6 15.47 22.37 26.92 31.90
FS7 33.01 43.38 49.38 55.65
FS8 21.37 23.49 24.73 26.36
FS9 11.70 22.21 29.45 37.48
FS10 15.72 19.13 21.28 24.07
FS11 7.11 13.43 17.50 21.78
均值 13.63 21.50 26.99 32.94
方差 6.79×10-4 8.11×10-4 9.48×10-4 1.17×10-3

Tab.5

Spectral characteristic distance and statistical analysis among colored spinning samples with different twist coefficients"

配色方案 d5/10-5 d6/10-5 d7/10-5 d8/10-5 d9/10-5 d10/10-5
FS1 1.06 2.40 4.23 0.34 1.13 0.27
FS2 2.34 5.37 9.08 0.69 2.28 0.50
FS3 3.27 7.35 12.82 0.89 3.17 0.76
FS4 2.54 5.63 9.83 0.68 2.42 0.59
FS5 2.84 5.95 11.21 0.68 2.78 0.82
FS6 1.17 2.62 4.61 0.35 1.20 0.29
FS7 0.75 1.64 2.97 0.24 0.81 0.21
FS8 0.13 0.26 0.51 0.08 0.21 0.06
FS9 2.22 4.84 8.70 0.58 2.16 0.56
FS10 0.58 1.20 2.23 0.18 0.61 0.17
FS11 1.05 2.25 3.94 0.28 0.99 0.24
均值 1.63 3.59 6.37 0.45 1.61 0.41
方差 1.08×10-5 5.34×10-5 1.66×10-4 6.77×10-7 9.58×10-6 6.40×10-7

Tab.6

Spectral characteristic distance and statistical analysis of polyester sliver and dyed yarn samples"

配色方案 d11/10-5 d12/10-5 d13/10-5 d14/10-5 d15/10-5
FS1 3.15 0.04 0.09 0.16 0.26
FS2 1.46 0.08 0.02 0.11 0.26
FS3 0.48 0.06 0.12 0.17 0.23
FS4 2.32 0.10 0.13 0.16 0.19
FS5 2.49 0.08 0.10 0.14 0.20
FS6 2.51 0.22 0.24 0.30 0.35
FS7 1.69 0.02 0.04 0.13 0.23
FS8 0.74 0.61 0.02 0.23 0.72
FS9 13.50 0.52 0.13 0.04 0.01
FS10 0.57 0.02 0.09 0.21 0.36
FS11 0.73 0.07 0.01 0.004 0.02
均值 2.70 0.16 0.09 0.15 0.26
方差 1.37×10-4 4.18×10-7 4.74×10-8 6.86×10-8 3.62×10-7

Tab.7

Category separable ratio and statistical analysis of spectral feature between polyester sliver and dyed yarn samples"

配色方案 C1 C2 C3 C4
FS1 6.48 10.81 13.44 15.88
FS2 13.73 30.15 39.27 45.33
FS3 16.21 39.12 57.05 73.79
FS4 12.89 23.56 30.76 37.89
FS5 3.66 9.20 13.55 18.90
FS6 11.37 16.28 19.19 22.37
FS7 38.64 50.01 54.18 57.72
FS8 31.60 61.53 50.59 35.98
FS9 1.67 3.26 4.35 5.55
FS10 53.12 58.01 54.71 51.48
FS11 17.67 36.37 47.66 58.24
最小值 1.67 3.26 4.35 5.55
最大值 53.12 61.53 57.05 73.79
均值 18.82 30.76 34.98 38.47

Tab.8

Category separable ratio and statistical analysis of spectral feature among dyed yarn samples with different twist coefficients"

配色方案 C5 C6 C7 C8 C9 C10
FS1 15.87 23.71 28.41 2.69 6.51 1.30
FS2 46.68 57.70 53.99 10.86 16.43 2.75
FS3 36.51 64.23 89.91 5.97 17.90 3.76
FS4 21.53 43.40 67.84 4.62 15.00 3.40
FS5 30.94 53.52 79.26 5.58 18.22 4.80
FS6 5.12 10.17 16.40 1.30 4.08 0.89
FS7 26.41 22.63 23.73 2.81 5.88 1.14
FS8 0.42 0.62 0.77 0.61 0.57 0.12
FS9 6.82 17.36 33.12 6.56 29.82 21.43
FS10 10.83 10.62 11.64 1.24 2.71 0.61
FS11 25.57 57.84 86.17 49.51 79.06 23.26
最小值 0.42 0.62 0.77 0.61 0.57 0.12
最大值 46.68 64.23 89.91 49.51 79.06 23.26
均值 20.61 32.89 44.66 8.34 17.83 5.77

Tab.9

Color difference value and statistical analysis between polyester sliver and thedyed yarn samples"

配色方案 D1 D2 D3 D4
FS1 3.69 4.38 4.75 5.05
FS2 4.36 5.01 5.36 5.66
FS3 2.92 3.80 4.28 4.70
FS4 3.79 4.62 5.05 5.43
FS5 3.53 4.89 5.60 6.23
FS6 4.10 4.76 5.09 5.39
FS7 4.72 5.42 5.77 6.08
FS8 4.46 4.87 5.08 5.26
FS9 3.32 4.31 4.82 5.27
FS10 4.12 4.87 5.27 5.60
FS11 3.71 4.29 4.58 4.84
最小值 2.92 3.80 4.28 4.70
最大值 4.72 5.42 5.77 6.23
均值 3.88 4.66 5.06 5.41
方差 0.28 0.19 0.19 0.22

Tab.10

Color difference value and statistical analysis of dyed yarn samples with different twist coefficients"

配色方案 D5 D6 D7 D8 D9 D10
FS1 0.74 1.10 1.42 0.40 0.70 0.33
FS2 0.75 1.08 1.41 0.37 0.68 0.33
FS3 1.11 1.57 2.07 0.49 0.98 0.51
FS4 1.01 1.41 1.86 0.45 0.87 0.45
FS5 1.55 2.26 2.96 0.75 1.44 0.72
FS6 0.73 1.05 1.37 0.37 0.66 0.33
FS7 0.74 1.10 1.43 0.39 0.70 0.33
FS8 0.43 0.65 0.84 0.24 0.42 0.19
FS9 1.11 1.62 2.12 0.54 1.02 0.51
FS10 0.81 1.21 1.56 0.45 0.77 0.36
FS11 0.67 0.94 1.23 0.30 0.58 0.29
最小值 0.43 0.65 0.84 0.24 0.42 0.19
最大值 1.55 2.26 2.96 0.75 1.44 0.72
均值 0.88 1.27 1.66 0.43 0.80 0.40
方差 0.09 0.19 0.32 0.02 0.07 0.02

Tab.11

Color difference value and statistical analysis of polyester sliver and dyed yarn sample class"

配色方案 D11 D12 D13 D14 D15
FS1 0.83 0.16 0.14 0.17 0.23
FS2 0.68 0.16 0.09 0.17 0.29
FS3 0.28 0.08 0.13 0.17 0.22
FS4 0.47 0.12 0.18 0.21 0.24
FS5 0.05 0.12 0.20 0.26 0.32
FS6 0.73 0.20 0.08 0.06 0.07
FS7 0.65 0.03 0.07 0.12 0.16
FS8 0.70 0.40 0.10 0.22 0.41
FS9 1.57 0.48 0.22 0.10 0.04
FS10 0.33 0.08 0.08 0.14 0.21
FS11 0.49 0.15 0.07 0.05 0.06
最小值 0.05 0.03 0.07 0.05 0.04
最大值 1.57 0.48 0.22 0.26 0.41
均值 0.62 0.18 0.12 0.15 0.20
方差 0.15 0.02 0.003 0.005 0.01

Tab.12

Category separable ratio of color difference feature and statistical analysis between polyester sliver and dyed yarn samples"

配色方案 C11 C12 C13 C14
FS1 7.42 9.03 9.50 9.52
FS2 10.35 13.04 12.54 11.69
FS3 16.52 18.52 19.10 18.93
FS4 12.95 14.29 14.91 15.28
FS5 41.63 39.19 36.01 33.51
FS6 8.80 11.78 12.92 13.53
FS7 13.81 15.11 15.02 15.07
FS8 8.09 12.17 11.03 9.53
FS9 3.24 4.81 5.77 6.54
FS10 20.10 23.99 22.70 20.82
FS11 11.67 15.49 17.18 17.60
最小值 3.24 4.81 5.77 6.54
最大值 41.63 39.19 36.01 33.51
均值 14.05 16.13 16.06 15.64

Tab.13

Category separable ratio of color difference feature and statistical analysis of dyed yarn samples with different twist coefficients"

配色方案 C15 C16 C17 C18 C19 C20
FS1 4.84 6.58 7.18 2.56 3.77 1.64
FS2 6.10 6.53 6.34 2.89 3.67 1.46
FS3 10.66 12.80 14.05 3.26 5.54 2.60
FS4 6.73 8.56 10.21 2.32 4.12 1.99
FS5 9.73 11.88 13.42 3.25 5.52 2.48
FS6 5.21 8.03 10.16 5.30 9.02 5.22
FS7 15.18 14.85 15.26 4.30 6.40 2.43
FS8 1.71 2.07 2.08 1.48 1.66 0.62
FS9 3.20 5.63 8.20 3.36 7.88 7.37
FS10 9.89 10.86 10.53 4.09 5.29 2.07
FS11 6.24 9.77 11.74 5.33 8.95 5.44
最小值 1.71 2.07 2.08 1.48 1.66 0.62
最大值 15.18 14.85 15.26 5.33 9.02 7.37
均值 7.23 8.87 9.92 3.47 5.62 3.03
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