Journal of Textile Research ›› 2021, Vol. 42 ›› Issue (04): 85-92.doi: 10.13475/j.fzxb.20200809508

• Textile Engineering • Previous Articles     Next Articles

Meso-structure simulation of hexagonal braiding preforms

YANG Xin1,2, SHAO Huiqi1,3, JIANG Jinhua1,2(), CHEN Nanliang1,2   

  1. 1. Engineering Research Center of Technical Textile, Ministry of Education, Donghua University, Shanghai 201620, China
    2. College of Textiles, Donghua University, Shanghai 210620, China
    3. Innovation Center for Textile Science and Technology, Donghua University, Shanghai 201620, China
  • Received:2020-08-26 Revised:2021-01-15 Online:2021-04-15 Published:2021-04-20
  • Contact: JIANG Jinhua E-mail:jiangjinhua@dhu.edu.cn

Abstract:

In order to study the complex structure of second generation of hexagonal braiding fabrics and predict its performance, an algorithm for simulating meso-structure was created for simulation using MatLab, which led to the establishment of models reflecting clearly the meso-structure. On the basis of the motion pattern of the second generation machine's horn gear, motion path of carriers was deduced which was used for coding. The trajectory of the yarn carrier were optimized through the use of B-spline, and Solidtube functions were used to carry out the simulation, leading to the visualization of the micro-structure. The algorithm in this text was designed on the basis of the most fundamental relation between horn gears and switch, thus it is universal to simulate hexagonal braiding structure, and the structure created by the algorithm to simulate also provided a better tool for unit cell division in finite element method. The braiding experiments of different hexagonal preforms were carried out. The results show that appearance of the simulated braiding structure resembles the experimental products, which verifies the accuracy of the algorithm.

Key words: hexagonal braiding, horn gear, meso-structure model, braiding algorithm, composite preform

CLC Number: 

  • TB332

Fig.1

Second generation hexagonal braiding machine"

Fig.2

Comparison between first and second generation horn gears. (a) First generation horn gears's chematic design; (b) Second generation horn gears's chematic design; (c) Horn gears with swithes device"

Fig.3

Principle of carriers' motion of second generation horn gears"

Fig.4

Digram of horn gear and switches"

Fig.5

Flow chart of motion trail of carrier"

Fig.6

Motion trail of carriers. (a) Motion trail of carriers on single horn gear; (b) Motion trail of carriers after considering process of switches' motion"

Fig.7

Spatial path of yarns before (a) and after (b) interpolation"

Fig.8

Solid drawing (a) and design sketch (b) of braiding fabric"

Fig.9

Braiding trail and structure of Ⅰ beam. (a)Motion trail of carriers; (b)Top view of Ⅰ beam; (c)Braiding structure of Ⅰ beam side"

Fig.10

Comparison between real and simulative braiding structure braided on braider with outer switches"

Fig.11

Comparison between real and simulative braiding structure braided on braider without outer switches. (a) Horn gear group without outer switches; (b)Real braiding structure; (c) Simulative braiding structure"

Fig.12

Comparison of braiding structures between first and second generation braiding machines. (a)Two-layer plate; (b)Braiding structures of first generation machine; (c)Braiding structures of second generation machine"

Fig.13

Cross section model of first (a) and second (b) generation braided structure"

[1] 何红闯, 杨连贺, 陈利. 矩形组合截面四步法二次三维编织及其空间模型可视化[J]. 复合材料学报, 2010,27(4):160-167.
HE Hongchuang, YANG Lianhe, CHEN Li. 3D braiding technique complex rectangular cross-section using twice four-step and visualization of 3D braiding model[J]. Acta Materiae Compositae Sinica, 2010,27(4):160-167.
[2] DU G W, KO F K. Unit cell geometry of 3D-braided structures[J]. Journal of Reinforced Plastics and Composites, 1993,12:752-768.
[3] BOGDANOVICH A, MUNGALOV D. Recent advancements in manufacturing 3-D braided preforms and composites[C]// BANDYOPADHYAY S. Proceedings of ACUN-4 Conference Composite Systems-Macrocomposites, Microcomposites, Nanocomposites. Sydney: University of New South Wales (UNSW), 2002: 61-72.
[4] SCHREIBER F, KO F K, YANG H J, et al. Novel three dimensional braiding approach-hexagonal braiding concept[C]// Proceedings of the 17th International Conference on Composite Materials. London: Iom Communications, 2009: 27-31.
[5] 高彦涛, FRANK K, 胡红. 三维六角形编织结构的计算机模拟[J]. 东华大学学报(自然科学版), 2013,39(6):785-789.
GAO Yantao, FRANK K, HU Hong. Computer smulation of 3D hexagonal braided structures[J]. Journal of Donghua University (Natural Science), 2013,39(6):785-789.
[6] 李政宁. 六角形编织立体织物成形原理及其复合材料性能研究[D]. 上海:东华大学, 2019: 11-31.
LI Zhengning. Study on forming priciples 3D hexagonal braided fabric and its composite properties[D]. Shanghai:Donghua University, 2019: 11-31.
[7] MEI Haiyang, HAN Zhenyu, LIANG Shuangqiang, et al. Process modelling of 3D hexagonal braids[J]. Composite Structures, 2020,6:1-19.
[8] 高彦涛, KO F, YANG Heejae, 等. 一种新型六角形编织机器的构建与应用[J]. 纺织导报, 2013(4):84-88.
GAO Yantao, KO F, YANG Heejae, et al. The construction of computer-controlled hexagonal braiding machine based on labview software[J]. China Textile Leader, 2013(4):84-88.
[9] KYOSEV Y. Advances in braiding technology [M]. Cambridge: Woodhead Publishing, 2016: 79-88.
[10] 胡晓冬, 董辰辉. MatLab从入门到精通[M]. 北京: 人民邮电出版社, 2018: 173-294.
HU Xiaodong, DONG Chenhui. Learning MatLab well[M]. Beijing: Posts & Telecommunications Press, 2018: 173-294.
[11] KYOSEV Y. Braiding technology for textiles[M]. Cambridge: Woodhead Publishing, 2015: 358-375.
[12] 吕海辰, 李政宁, 陈革, 等. 六角形三维编织物结构的MatLab仿真及优化[J]. 东华大学学报(自然科学版), 2020,46(1):23-28.
LV Haichen, LI Zhengning, CHEN Ge, et al. Model simulation and optimization of hexagonal three-dimensioonal braiding fabric based on MatLab[J]. Journal of Donghua University (Natural Science), 2020,46(1):23-28.
[13] 寇晓菲. 三维编织复合材料编织工艺过程仿真研究[D]. 武汉:华中科技大学, 2012: 28-43.
KOU Xiaofei. Study on simulation of 3-D braided compsistes weaving process[D]. Wuhan:Huazhong University of Science and Technology, 2012: 28-43.
[1] LU Zhenqian, YANG Yaru, XUN Yong. Research review of fiber effect on properties of cement-based composite [J]. Journal of Textile Research, 2021, 42(04): 177-183.
[2] LIU Shuqiang, JING Yifan, YANG Yaru, WU Gaihong, YU Juanjuan, WANG Kaiwen, LI Huimin, LI Fu, ZHANG Man. Preparation of self-healing double-layer microcapsules and its application for basalt fabrics [J]. Journal of Textile Research, 2021, 42(04): 127-131.
[3] ZHANG Runke, LÜ Wangyang, CHEN Wenxing. Preparation and electrochemical properties of carbon fiber fabric sensors co-modified by cobalt phthalocyanine and carbon nanotubes [J]. Journal of Textile Research, 2021, 42(04): 121-126.
[4] ZHANG Yike, JIA Fan, GUI Cheng, JIN Rui, LI Rong. Preparation and piezoelectric properties of carbon nanotubes/polyvinylidene fluoride nanofiber membrane [J]. Journal of Textile Research, 2021, 42(03): 44-49.
[5] SONG Xing, JIN Xiaoke, ZHU Chengyan, CAI Fengjie, TIAN Wei. 3D printing and mechanical properties of glass fiber/photosensitive resin composites [J]. Journal of Textile Research, 2021, 42(01): 73-77.
[6] LÜ Qingtao, ZHAO Shibo, DU Peijian, CHEN Li. Research status of fatigue properties characterization and analysis methods of resin matrix composites [J]. Journal of Textile Research, 2021, 42(01): 181-189.
[7] YANG Tiantian, WANG Ling, QIU Haipeng, WANG Xiaomeng, ZHANG Diantang, QIAN Kun. Bending property and damage mechanism of three-dimensional woven angle interlock SiCf/SiC composites [J]. Journal of Textile Research, 2020, 41(12): 73-80.
[8] LIN Chen, CHENG Ling. Research progress of stitched composites and their marine applications [J]. Journal of Textile Research, 2020, 41(12): 166-173.
[9] ZHANG Yike, JIA Fan, GUI Cheng, JIN Rui, LI Rong. Preparation and performance of flexible sensor made from polyvinylidene fluoride/FeCl3 composite fibrous membranes [J]. Journal of Textile Research, 2020, 41(12): 13-20.
[10] CHEN Xiaoming, LI Jiao, ZHANG Yifan, XIE Junbo, LI Chenyang, CHEN Li. Design of flexible needle-punching forming system for rotary structure preform [J]. Journal of Textile Research, 2020, 41(11): 156-161.
[11] WANG Zexing, WU Bo, LI Shuai, HE Bin. Energy dissipation evolution of jute fabric/polyethylene composite under cyclic stress relaxation [J]. Journal of Textile Research, 2020, 41(10): 74-80.
[12] FENG Duanpei, SHANG Yuanyuan, LI Jun. Multi-scale simulation of impact failure behavior for 4- and 5-directional 3-D braided composites [J]. Journal of Textile Research, 2020, 41(10): 67-73.
[13] WANG Jiugen, GUO Hao, HONG Yufang, CHEN Fanghua. Elastic parameters calculation of liners of self-lubricating spherical plain bearings [J]. Journal of Textile Research, 2020, 41(06): 61-68.
[14] LIANG Shuangqiang, CHEN Ge, ZHOU Qihong. Compression property of notched 3-D braided composites [J]. Journal of Textile Research, 2020, 41(05): 79-84.
[15] SUN Fanchen, GUO Jing, YU Yue, ZHANG Sen. Preparation and properties of polyhydroxy fatty acid ester/sodium alginate composite electrospun nanofibers [J]. Journal of Textile Research, 2020, 41(05): 15-19.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!