Journal of Textile Research ›› 2021, Vol. 42 ›› Issue (06): 166-170.doi: 10.13475/j.fzxb.20201005105

• Machinery & Accessories • Previous Articles     Next Articles

Design of three-dimensional spacer fabrics based on rapier looms

HUANG Jinbo, ZHU Chengyan(), ZHANG Hongxia, HONG Xinghua, ZHOU Zhifang   

  1. Key Laboratory for Advanced Textile Materials and Manufacturing Technology, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou, Zhejiang 310018,China
  • Received:2020-10-26 Revised:2021-01-31 Online:2021-06-15 Published:2021-06-28
  • Contact: ZHU Chengyan E-mail:cyzhu@zstu.edu.cn

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Abstract:

In order to develop a simple weaving method of three-dimensional spacer fabric using the conventional rapier loom, and to solve the friction and clamping problems between the yarns caused by the high warp density when weaving three-dimensional fabrics, the paper puts forward a modification scheme of double-shed on the existing conventional rapier looms, and designs the heald frame structure and the heald threading process of the loom. The results show that reasonable equipment improvement and process design effectively facilitates the weaving of three-dimensional spacer fabrics, and the heald frame motion design is able to effectively control the structure formation of three-dimensional spacer fabrics. In order to make the three-dimensional spacer fabric have better forming effect in practical production, critical height model of three-dimensional spacer fabric was constructed. Relevant production data were introduced to check the critical height of three-dimensional spacer fabrics, which provides a theoretical basis for process design in practical production.

Key words: three-dimensional spacer fabric, rapier weaving machine, fabric design, weaving process, double-shed

CLC Number: 

  • TS105.1

Fig.1

Three-dimensional spacer fabric structure diagram"

Fig.2

Brief schematic diagram of loom structure after transformation"

Fig.3

Schematic diagram of heddle wire of loom heald frame of transformation"

Fig.4

Thread harness of looms"

Fig.5

Comparison of longitudinal meridians with terrestrial meridians"

Fig.6

Motion law of heald frame with longitudinal cross opening"

Fig.7

Motion law of synchronal opening heald frame with longitudinal warp"

Fig.8

Motion law of heald frame with stop opening by longitudinal warp"

Fig.9

Schematic diagram of longitudinal torque of three-dimensional spacer fabric"

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