Journal of Textile Research ›› 2022, Vol. 43 ›› Issue (02): 116-124.doi: 10.13475/j.fzxb.20210603909

• Textile Engineering • Previous Articles     Next Articles

Symmetrical periodic gradient color design and spinning of gradient colored yarns

ZHU Wenshuo1, XUE Yuan1(), XU Zhiwu2, YU Jian2, ZENG Dejun2   

  1. 1. School of Textile Science and Engineering, Jiangnan University, Wuxi, Jiangsu 214122, China
    2. Chaohu Youngor Color Spinning Technology Co., Ltd., Hefei, Anhui 253000, China
  • Received:2021-06-15 Revised:2021-11-25 Online:2022-02-15 Published:2022-03-15
  • Contact: XUE Yuan E-mail:fzxueyuan@qq.com

RichHTML

11

PDF (PC)

70

Abstract:

Aiming at the technical drawback that traditional spinning technique cannot be accurately control the color distribution in yarns and hence is unable to spin gradient colored yarns, a three-channel numerical control spinning mechanism that regulates yarn color gradient online was put forward, and the gradient colored yarn was successfully produced. The coupling-combination color mixing mode of three colored fibers was designed, and the mixing ratio matrix, mixing chromatography matrix and mixing chromatography including all mixing samples were constructed. Three gradient paths, i.e. the row gradient, column gradient and diagonal gradient, were planned based on the mixing ratio matrix, and the corresponding gradient chromatography matrix and gradient chromatography were generated. Taking green, magenta and yellow colored rovings as an example, a three-channel numerical control spinning process was designed and three types of 16 gradient colored yarns were spun. The results show that the knitted fabric made from the gradient yarn spun by digitally adjusting the yarn blending ratio shows periodic natural and soft gradient colors. The mechanical properties and appearance of the gradient colored yarn are close to the corresponding indexes of color-spun yarn, but with rooms for improvement.

Key words: symmetrical periodic gradient color, gradient yarn, color mixing mode, gradient mode, gradient path, numerical control spinning

CLC Number: 

  • TS104.1

Fig.1

Mixed color chromatography and row and column gradient paths. (a) Mixed color chromatography; (b) Row gradient paths; (c) Column gradient paths"

Fig.2

Diagonal gradient paths"

Fig.3

Gradient chromatography of coupling-combination color mixture mode of CMY. (a) Row gradient chromatography; (b) Column gradient chromatography; (c) Diagonal gradient chromatography"

Fig.4

Three-channel mixed color numerical control spinning system schematic diagram"

Fig.5

Symmetrical cyclic gradient chromatography design. (a) Row gradient chromatography;(b) Column gradient chromatography; (c) Diagonal gradient chromatography"

Fig.6

Apparent color design of symmetrical cyclic gradient yarn. (a) Row gradient yarn; (b) Column gradient yarn; (c) Diagonal gradient yarn"

Tab.1

Spinning process parameters of symmetrical circulation gradient color yarn"

段号 行渐变纱 列渐变纱 对角渐变纱
F1:F2:F3 E1 E2 E3 F1:F2:F3 E1 E2 E3 F1:F2:F3 E1 E2 E3
D1 5:0:5 26.7 - 26.7 0:5:10 - 40.1 20.0 6:0:4 22.3 - 33.4
D2 5:1:5 29.4 147.0 29.4 1:5:9 200.5 40.1 22.3 7:1:3 21.0 147.0 49.0
D3 5:2:5 32.1 80.2 32.1 2:5:8 100.2 40.1 25.1 8:2:2 20.0 80.2 80.2
D4 5:3:5 34.7 57.9 34.7 3:5:7 66.8 40.1 28.6 9:3:1 19.3 57.9 173.7
D5 5:4:5 37.4 46.8 37.4 4:5:6 50.1 40.1 33.4 10:4:0 18.7 46.8 -
D6 5:5:5 40.1 40.1 40.1 5:5:5 40.1 40.1 40.1 10:5:0 20.0 40.1 -
D7 5:6:5 42.8 35.6 42.8 6:5:4 33.4 40.1 50.1 9:6:1 23.8 35.6 213.8
D8 5:7:5 45.4 32.5 45.4 7:5:3 28.6 40.1 66.8 8:7:2 28.4 32.5 113.6
D9 5:8:5 48.1 30.1 48.1 8:5:2 25.1 40.1 100.2 7:8:3 34.4 30.1 80.2
D10 5:9:5 50.8 28.2 50.8 9:5:1 22.3 40.1 200.5 6:9:4 42.3 28.2 63.5
D11 5:10:5 53.5 26.7 53.5 10:5:0 20.0 40.1 - 5:10:5 53.5 26.7 53.5
D12 5:9:5 50.8 28.2 50.8 9:5:1 22.3 40.1 200.5 4:10:6 66.8 26.7 44.5
D13 5:8:5 48.1 30.1 48.1 8:5:2 25.1 40.1 100.2 3:9:7 84.6 28.2 36.3
D14 5:7:5 45.4 32.5 45.4 7:5:3 28.6 40.1 66.8 2:8:8 120.3 30.1 30.1
D15 5:6:5 42.8 35.6 42.8 6:5:4 33.4 40.1 50.1 1:7:9 227.2 32.5 25.2
D16 5:5:5 40.1 40.1 40.1 5:5:5 40.1 40.1 40.1 0:6:10 - 35.6 21.4
D17 5:4:5 37.4 46.8 37.4 4:5:6 50.1 40.1 33.4 0:5:10 - 40.1 20.0
D18 5:3:5 34.7 57.9 34.7 3:5:7 66.8 40.1 28.6 1:4:9 187.1 46.8 20.8
D19 5:2:5 32.1 80.2 32.1 2:5:8 100.2 40.1 25.1 2:3:8 86.9 57.9 21.7
D20 5:1:5 29.4 147.0 29.4 1:5:9 200.5 40.1 22.3 3:2:7 53.5 80.2 22.9
D21 4:1:6 36.8 147.0 24.5
D22 5:0:5 26.7 - 26.7

Tab.2

Test results of symmetrical circulation gradient yarn"

渐变
路径		 断裂
强度/
(cN·tex-1)		 断裂
强度
CV值/
%		 断裂
伸长率/
%		 条干
CV值/
%		 毛羽
H值
行渐变1 20.3 13.51 7.81 16.14 4.84
行渐变4 19.0 10.88 8.07 18.19 4.52
行渐变6 21.0 8.57 7.1 13.52 4.87
行渐变8 16.9 10.26 7.67 18.2 4.5
行渐变11 17.4 9.56 7.66 16.46 4.82
列渐变1 18.8 12.08 6.38 17.91 4.99
列渐变4 16.6 9.20 6.40 17.57 4.69
列渐变6 17.4 7.45 7.26 15.86 4.51
列渐变8 16.3 10.41 7.18 16.25 4.49
列渐变11 16.3 11.85 7.77 15.86 4.42
对角渐变0 17.5 18.38 7.91 20.85 4.83
对角渐变3 17.0 11.53 7.64 18.03 4.81
对角渐变5 18.9 13.71 8.05 18.26 4.82
对角渐变6 18.7 11.82 7.74 18.34 4.73
对角渐变8 17.6 9.96 7.86 18.83 4.77
对角渐变11 17.9 12.56 7.61 20.5 4.85

Fig.7

Knitted fabric of symmetrical circulation gradient yarn. (a) Knitted fabric of row gradient yarn; (b) Knitted fabric of column gradient yarn; (c) Knitted fabric of diagonal gradient yarn"

[1] 章杰. 浅析产品设计中渐变色的应用[J]. 中国包装, 2019, 39(12): 16-18.
ZHANG Jie. Analysis of the application of gradient color in product design[J]. China Packaging, 2019, 39(12): 16-18.
[2] 王泳力. 浅析移动应用UI设计中渐变色的使用[J]. 工业设计, 2018(8): 32-33.
WANG Yongli. Analysis of the use of gradient color in mobile application UI design[J]. Industrial Design, 2018(8): 32-33.
[3] 顾燕, 薛元, 高卫东, 等. 采用三通道数码纺的色彩渐变纱性能[J]. 纺织学报, 2018, 39(2): 62-67.
GU Yan, XUE Yuan, GAO Weidong, et al. Performance of color gradient yarn using three-channel digital spinning[J]. Journal of Textile Research, 2018, 39(2): 62-67.
[4] 顾燕, 薛元, 徐志武, 等. 三通道数码纺渐变纱产品设计[J]. 现代纺织技术, 2019, 27(6): 31-36.
GU Yan, XUE Yuan, XU Zhiwu, et al. Design of three-channel digital-spinning gradient colored yarn products[J]. Advanced Textile Technology, 2019, 27(6): 31-36.
[5] 张瑞林, 曾祥慧, 朱宝湘. 段染纱线仿真模拟中的颜色渐变实现方法[J]. 计算机系统应用, 2010, 19(7): 197-200+239.
ZHANG Ruilin, ZENG Xianghui, ZHU Baoxiang. Implementation of color gradient in dyed yarn simula-tion[J]. Journal of Computer Applications, 2010, 19(7): 197-200, 239.
[6] 唐懿蓉. 多色渐变织物纺纱工艺设计的研究[D]. 西安:西安工程大学, 2012:8-12.
TANG Yirong. Study on spinning process design of multicolor gradient fabric [D]. Xi'an: Xi'an Engineering University, 2012: 8-12.
[7] 薛元, 王鸿博, 周建, 等. 三组份异同步牵伸调控纱线线密度及混纺比的方法及装置:201510140466.6[P]. 2015-07-08.
XUE Yuan, WANG Hongbo, ZHOU Jian, et al. Method and device for adjusting yarn linear density and blending ratio by three component asynchronous and synchronous drafting: 201510140466.6[P]. 2015-07-08.
[8] 薛元, 易洪雷, 陈伟雄, 等. 基于三粗纱耦合牵伸加捻系统实现混纺及混色的装置及方法: 201310369692.2[P]. 2014-02-05.
XUE Yuan, YI Honglei, CHEN Weixiong, et al. Device and method of blending and color blending based on three roving coupling drafting and twisting system:201310369692.2[P]. 2014-02-05.
[9] 郭舍其. 对称与均衡在视觉传达设计中的表达及运用:以版式设计为例[J]. 西部皮革, 2020, 42(20): 33-34.
GUO Sheqi. Expression and application of symmetry and balance in visual communication design:taking layout design as an example[J] West Leather, 2020, 42(20): 33-34.
[10] 刘曰兴, 薛元, 刘立霞, 等. 多维度耦合-叠加复合混色模型与渐变色谱矩阵算法构建应用: 202011591158.2[P]. 2021-04-09.
LIU Yuexing, XUE Yuan, LIU Lixia, et al. Construction and application of multi-dimensional coupling-combination composite color mixing model and gradient chromatographic matrix algorithm: 202011591158.2[P]. 2021-04-09.
[11] 张震, 薛元, 徐志武, 等. 数码纺循环渐变色纱设计及渐变色织物的织制[J]. 毛纺科技, 2020, 48(11): 12-18.
ZHANG Zhen, XUE Yuan, XU Zhiwu, et al. Design of digital spinning cycle gradient yarn and spinning of gradient fabric[J]. Wool Textile Journal, 2020, 48(11): 12-18.
[12] 薛元, 高卫东, 杨瑞华. 三通道数码纺纱:纱线的柔性数字化加工技术[J]. 纺织导报, 2017(8): 46-50.
XUE Yuan, GAO Weidong, YANG Ruihua. Three-channel digitalized spinning: a flexible digital technology for yarn production[J]. China Textile Leader, 2017(8): 46-50.
[13] CUI Peng, XUE Yuan, GAO Weidong. Precision manufacturing of a linear fiber assembly with axially varying compositions and structures by using computer numerically controlled ring spinning[J]. Fibers and Polymers, 2020, 21(11), 2675-2684.
doi: 10.1007/s12221-020-1017-z
[14] 薛元, 高卫东, 李杨, 等. 三通道数码纺纱传动系统构建及数控纺纱成形机理分析[J]. 纺织导报, 2018(10): 108-112.
XUE Yuan, GAO Weidong, LI Yang, et al. Construction of three-channel digital spinning transmission system and analysis on forming mechanism of NC spinning[J]. China Textile Leader, 2018(10): 108-112.
[15] CUI Peng, XUE Yuan, LIU Yuexing, et al. Intelligent manufacturing of color blended yarn: color matching algorithm and manufacturing process through computer numerically controlled ring spinning system[J]. Journal of Engineered Fibers and Fabrics, 2021, 16:1-10.
[1] . Analysis on properties of gradient yarns spun by three-channel digital ring spinning [J]. JOURNAL OF TEXTILE RESEARCH, 2018, 39(02): 62-67.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
[1] JI Changchun, ZHANG Kaiyuan, WANG Yudong, WANG Xinhou. Numerical calculation and analysis of three-dimensional flow field in melt-blown process[J]. Journal of Textile Research, 2019, 40(08): 175 -180 .
[2] SUN Guangwu, LI Jiecong, XIN Sanfa, WANG Xinhou. Diameter prediction of melt-blown fiber based on non-Newtonian fluid constitutive equations[J]. Journal of Textile Research, 2019, 40(11): 20 -25 .
[3] ZHEN Qi, ZHANG Heng, ZHU Feichao, SHI Jianhong, LIU Yong, ZHANG Yifeng. Fabrication and properties of polypropylene/polyester bicomponent micro-nanofiber webs via melt blowing process[J]. Journal of Textile Research, 2020, 41(02): 26 -32 .
[4] LI Huiqin, ZHANG Nan, WEN Xiaodan, GONG Jixian, ZHAO Xiaoming, WANG Zhishuai. Progress of noise reduction product based on fiber materials[J]. Journal of Textile Research, 2020, 41(03): 175 -181 .
[5] ZHANG Xing, LIU Jinxin, ZHANG Haifeng, WANG Yuxiao, JIN Xiangyu. Preparation technology and research status of nonwoven filtration materials for individual protective masks[J]. Journal of Textile Research, 2020, 41(03): 168 -174 .
[6] SUN Huanwei, ZHANG Heng, ZHEN Qi, ZHU Feichao, QIAN Xiaoming, CUI Jingqiang, ZHANG Yifeng. Filtrations of propylene-based micro-nano elastic filters via melt blowing process[J]. Journal of Textile Research, 2020, 41(10): 20 -28 .
[7] WANG Yudong, JI Changchun, WANG Xinhou, GAO Xiaoping. Design and numerical analysis of new types of melt blowing slot-dies[J]. Journal of Textile Research, 2021, 42(07): 95 -100 .
[8] GAO Meng, WANG Zengyuan, LOU Qiwei, CHEN Gangjin. Characteristics of charge capture of melt-blown polypropylene electret nonwovens by corona charging[J]. Journal of Textile Research, 2021, 42(09): 52 -58 .
[9] HU Qiaole, BIAN Guofeng, QIU Yiping, WEI Yi, XU Zhenzhen. Sound insulation properties of honeycomb sandwich structure composite for high-speed train floors[J]. Journal of Textile Research, 2021, 42(10): 75 -83 .
[10] DING Qian, DENG Bingyao, LI Haoxuan. Research progress in all-fiber solar induced interface evaporation system to assist desalination with zero carbon emission[J]. Journal of Textile Research, 2022, 43(01): 36 -42 .
京ICP备14006648号
Copyright 2021 © Editorial office of Journal of Textile Research
Supported by Beijing Magtech Co.Ltd