Journal of Textile Research ›› 2022, Vol. 43 ›› Issue (06): 70-78.doi: 10.13475/j.fzxb.20210703809

• Textile Engineering • Previous Articles     Next Articles

Finite element simulation of pilling of polyester/cotton woven fabrics using ABAQUS

XIAO Qi1(), WANG Rui2,3, ZHANG Shujie2,3, SUN Hongyu4, WANG Jingru4   

  1. 1. School of Textile Garment and Design, Changshu Institute of Technology, Changshu, Jiangsu 215500, China
    2. School of Textile Science and Engineering, Tiangong University, Tianjin 300387, China
    3. Key Laboratory of Advanced Textile Composites, Ministry of Education, Tiangong University, Tianjin 300387, China
    4. Binzhou Huafang Engineering Technology Research Institute, Binzhou, Shandong 256600, China
  • Received:2021-07-14 Revised:2021-10-18 Online:2022-06-15 Published:2022-07-15

RichHTML

10

PDF (PC)

70

Abstract:

In order to better understand pilling of polyester/cotton woven fabrics, a geometric model of the fabric showing hairiness was established by using PYTHON language with ABAQUS, on the basis of the measured the distribution characteristics of hairiness during pilling. The finite element simulation model for fabric pilling were validated using experimental data, and the differences in pilling grades between the simulated and the experimental results is about 7.4%, which proves the feasibility of finite element simulation. The effects of elastic modulus of polyester fibers on pilling grades and energy absorption form of pilling were analysed. The results indicate that when the elastic modulus of polyester fibers is increased, the pilling grade of polyester/cotton woven fabric is reduced. Friction dissipation energy is the main form of energy absorption during pilling of polyester/cotton woven fabrics.

Key words: polyester/cotton woven fabric, balling and pilling, finite element simulation, fiber elastic modulus, friction dissipation energy

CLC Number: 

  • TS101.9

Tab.1

Performance parameters of polyester fibers"

涤纶编号 直径/μm 摩擦因数 弹性模量/GPa
1# 12 0.3 4.14
2# 12 0.3 4.55
3# 12 0.3 5.66

Fig.1

Hairiness and pills on fabric by digital imaging equipment"

Fig.2

Hairiness on fabric tested by Nano Measurers software"

Tab.2

"

织物编号 125次 500次 1 000次 2 000次 5 000次 7 000次
01# 0 13 21 28 17 15
02# 0 1 4 4 5 4
03# 0 15 22 41 26 19

Fig.3

Distribution of hairiness length and number on fabric after different friction times"

Fig.4

Geometric model of polyester-cotton woven fabric and its hairiness"

Tab.3

Parameters of amplitude curve at first stage"

幅值曲线
参数		 圆频率/
(rad·s-1)		 开始时
间/s		 初始幅值/
mm		 A B
X方向的取值 628 0 0 0 1
Y方向的取值 628 0 0 0 1

Tab.4

Parameters of amplitude curve at second stage"

幅值曲线
参数		 圆频率/
(rad·s-1)		 开始时
间/s		 初始幅值/
mm		 A B
X方向的取值 628 0 0 0 1
Y方向的取值 628 0 0 1 0

Tab.5

Parameters of amplitude curve at third stage"

幅值曲线
参数		 圆频率/
(rad·s-1)		 开始时
间/s		 初始幅值/
mm		 A B
X方向的取值 628 0 0 0 1
Y方向的取值 628 0 0 0.84 0.54

Tab.6

Parameters of amplitude curve at fourth stage"

幅值曲线
参数		 圆频率/
(rad·s-1)		 开始时
间/s		 初始幅值/
mm		 A B
X方向的取值 628 0 0 0 1
Y方向的取值 314 0 0 0 1

Tab.7

Parameters of amplitude curve at fifth stage"

幅值曲线
参数		 圆频率/
(rad·s-1)		 开始时
间/s		 初始幅值/
mm		 A B
X方向的取值 628 0 0 0 1
Y方向的取值 314 0 0 1 0

Tab.8

Parameters of amplitude curve at sixth stage"

幅值曲线
参数		 圆频率/
(rad·s-1)		 开始时
间/s		 初始幅值/
mm		 A B
X方向的取值 628 0 0 0 1
Y方向的取值 314 0 0 0.84 0.54

Fig.5

Pilling images of actual fabrics with different elastic modulus of polyester fibers"

Fig.6

Pilling grades images of actual fabrics with different elastic modulus of polyester fibers"

Tab.9

"

序号 起球等级
E=4.14 GPa E=4.55 GPa E=5.66 GPa
1 4 3.5 2
2 3.5 3 2
3 4 3.5 2.5
4 4.5 3 2
5 4 3.5 2
6 4 3 2
7 4.5 3 2.5
8 4 3.5 2
9 4 3.5 2
平均值 4.1 3.3 2.1

Fig.7

FEM simulation images of polyester/cotton woven fabrics with different elastic modulus of polyester fibers"

Fig.8

Rating images of pilling simulation of polyester/cotton woven fabrics with different elastic modulus of polyester fibers"

Tab.10

"

序号 起球等级
E=4.14 GPa E=4.55 GPa E=5.66 GPa
1 3.5 3 2
2 4 3.5 2
3 4.5 3 2
4 4 3 2.5
5 4.5 3.5 2
6 4 3 2
7 4.5 3 2
8 4 3 2
9 4.5 3.5 2
平均值 4.2 3.2 2.1

Fig.9

Effect of elastic modulus of polyester fibers on energy during pilling. (a) Friction dissipation energy; (b) Strain energy; (c) Kinetic energy"

Fig.10

Effect of elastic modulus of polyester fibers on strain during pilling. (a) Slip displacement; (b) Strain"

Fig.11

Stress contours of pilling of polyester/cotton woven fabrics with different elastic modulus of polyester fibers"

[1] XIAO Q, WANG R, ZHANG S, et al. Prediction of pilling of polyester-cotton blended woven fabric using artificial neural network models[J]. Journal of Engineered Fibers and Fabrics, 2020, 15(3): 1-10.
[2] 肖琪, 王瑞, 孙红玉, 等. 织物起毛起球机制的理论模型研究进展[J]. 纺织学报, 2020, 41(2): 172-178.
XIAO Q, WANG R, SUN H, et al. Research progress on theoretical models of mechanisms of fuzzing and pilling[J]. Journal of Textile Research, 2020, 41(2): 172-178.
[3] WANG R, XIAO Q. Study on pilling performance of polyester-cotton blended woven fabrics[J]. Journal of Engineered Fibers and Fabrics, 2020, 15(2): 1-10.
[4] LIU Z, YANG W, ZHOU X D. Synthesis and application of polysiloxane-modified polyurethane as anti-pilling finishing agent for polyester-cotton fabric[J]. Polymer-Korea, 2020, 44(6): 763-768.
doi: 10.7317/pk.2020.44.6.763
[5] HUANG Z C, CHEN W X. Preparation and characterization of hot melt copolyester (PBTI) ultrafine particles and their effect on the anti-pilling performance of polyester/cotton fabrics[J]. Polymers, 2018, 10(10): 123-140.
doi: 10.3390/polym10020123
[6] REN Y F, FU R R, FANG K J, et al. Clean dyeing of acrylic fabric by sustainable red bacterial pigment based on nano-suspension system[J]. Journal of Cleaner Production, 2021, 281: 253-271.
[7] WAN A, YU W. Effect of wool fiber modified by ecologically acceptable ozone-assisted treatment on the pilling of knit fabrics[J]. Textile Research Journal, 2012, 82(1): 27-36.
doi: 10.1177/0040517511414973
[8] HAJILARI M, ESFANDIARI A H, DABIRYAN H. Investigation of effect of fibers modulus on pilling of acrlic fabrics[J]. Journal of The Textile Institute, 2009, 100(2): 135-140.
doi: 10.1080/00405000701679681
[9] HEARLE J W S, WILKINS A H. Movement of fibers in assemblies[J]. Journal of The Textile Institute, 2006, 97(1): 1-9.
doi: 10.1533/joti.2005.0107
[10] HEARLE J W S, WILKINS A H. Mechanistic modelling of pilling: part I: detailing of mechanisms[J]. Journal of The Textile Institute, 2006, 97(4): 359-368.
doi: 10.1533/joti.2005.0163
[11] HEARLE J W S, WILKINS A H. Mechanistic modelling of pilling: part II: individual-fibre computational model[J]. Journal of The Textile Institute, 2006, 97(4): 369-376.
doi: 10.1533/joti.2005.0164
[12] XU D H, GE M B, ZHANG H L. Numerical solution of a dynamic model of heat and moisture transfer in porous fabric under low temperature[J]. International Journal of Heat and Mass Transfer, 2013, 61: 149-157.
doi: 10.1016/j.ijheatmasstransfer.2013.01.045
[13] XIE J, CHEN X, ZHANG Y, et al. Experimental and numerical investigation of the needling process for quartz fibers[J]. Composites Science and Technology, 2018, 165: 115-123.
doi: 10.1016/j.compscitech.2018.06.009
[14] XIAO Q, WANG R, SUN H Y, et al. Objective evaluation of fabric pilling based on image analysis and deep learning algorithm[J]. International Journal of Clothing Science and Technology, 2021, 33(4): 495-512.
doi: 10.1108/IJCST-02-2020-0024
[15] 肖琪, 王瑞, 陆鑫, 等. 基于布面毛羽长度和毛羽密度的涤/棉混纺机织物起球倾向[J]. 丝绸, 2020, 57(9): 27-33.
XIAO Qi, WANG Rui, LU Xin, et al. Pilling tendency of polyester/cotton blended woven fabric based on fabric hairiness length and hairiness density[J]. Journal of Silk, 2020, 57(9): 27-33.
[1] NIU Xuejuan, XU Yanhui. Study on spreading behavior of carbon fiber bundles under different fractal flow path conditions [J]. Journal of Textile Research, 2022, 43(06): 165-170.
[2] HUANG Yaoli, LU Cheng, JIANG Jinhua, CHEN Nanliang, SHAO Huiqi. Thermal mechanical properties of polyimide fiber-reinforced polydimethylsiloxane flexible film [J]. Journal of Textile Research, 2022, 43(06): 22-28.
[3] LIU Xueyan, JIANG Gaoming. Size prediction of knitted sports pressure socks based on ABAQUS [J]. Journal of Textile Research, 2022, 43(06): 79-85.
[4] SUN Yabo, LI Lijun, MA Chongqi, WU Zhaonan, QIN Yu. Simulation on tensile properties of tubular weft knitted fabrics based on ABAQUS [J]. Journal of Textile Research, 2021, 42(02): 107-112.
[5] DAI Ning, PENG Laihu, HU Xudong, CUI Ying, ZHONG Yaosen, WANG Yuefeng. Method for testing natural frequency of weft knitting needles in free state [J]. Journal of Textile Research, 2020, 41(11): 150-155.
[6] . Tensile mechanical properties simulation of viscose woven fabrics based on ABAQUS [J]. Journal of Textile Research, 2018, 39(09): 39-43.
[7] . Simulation of steady heat transfer on fabrics system embedded with heating unit in electrically heated clothing [J]. JOURNAL OF TEXTILE RESEARCH, 2018, 39(05): 49-55.
[8] . Finite element simulation on tensile mechanical properties of three-elementary weave fabric [J]. JOURNAL OF TEXTILE RESEARCH, 2017, 38(11): 41-47.
[9] . Numerical simulation of tensile properties of polytetrafluoroethylene/Kevlar broken twill fabric liner [J]. JOURNAL OF TEXTILE RESEARCH, 2016, 37(07): 71-76.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
京ICP备14006648号
Copyright 2021 © Editorial office of Journal of Textile Research
Supported by Beijing Magtech Co.Ltd