Journal of Textile Research ›› 2022, Vol. 43 ›› Issue (07): 186-192.doi: 10.13475/j.fzxb.20220101307

• Machinery & Accessories • Previous Articles     Next Articles

Design of warp knitting machine data management system based on cloud server

ZHENG Baoping, JIANG Gaoming()   

  1. Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China
  • Received:2022-01-10 Revised:2022-04-03 Online:2022-07-15 Published:2022-07-29
  • Contact: JIANG Gaoming E-mail:jgm@jiangnan.edu.cn

Abstract:

Targetting at the complexity in data management for warp knitting machines, poor system data security and difficulty in remote transmission of process files, a new data management system for warp knitting machines based on cloud server was designed. Through the establishment of warp knitting machine data model and system principle analysis, a cloud database was designed on the selected cloud server, and the file transmission scheme was designed on the file transmission platform. From the calculation and analysis of shogging and let-off control parameters, the program control parameters of the main control system were optimized and encapsulated by using binary files, data tables and configuration files, so as to achieve data interaction between cloud server and the main control system. The test results show that the data management system can realize the remote management of warp knitting machine data in real time and intuitively, and the warp knitting machine data obtained by cloud server is stable and reliable. The warp knitting machine process files are quickly and safely loaded into the main control system for remote transmission of process files, and the configuration files encapsulated by the main control system are completely and effectively uploaded to the cloud server.

Key words: warp knitting machine, cloud server, data model, cloud database, main control system, remote management

CLC Number: 

  • TS183.92

Fig.1

Data model of warp knitting machine"

Fig.2

Principle of warp knitting data management system"

Fig.3

Cloud database design scheme of process data"

Fig.4

File transfer specification of FTP server and client"

Tab.1

Hardware names and functions of test platform"

名称 数量 功能
经编机(含主控系统) 6台 主机结构
云服务器(阿里云) 1套 数据管理
电脑 1台 操作云服务器
移动终端设备 1台 数据显示
路由器 1台 无线网络

Fig.5

Web page displays warp knitting machine group data"

Fig.6

Process data of FTP server"

Fig.7

Real-time network throughput of cloud server"

Fig.8

Real-time CPU usage of cloud server"

[1] 刘鹏飞, 蒋高明, 吴志明. 决策树算法在针织产品质量管理中的应用[J]. 纺织学报, 2018, 39(6):149-154.
LIU Pengfei, JIANG Gaoming, WU Zhiming. Application of decision tree algorithm in quality management of knitted products[J]. Journal of Textile Research, 2018, 39(6):149-154.
[2] 嘉丹丹, 蒋高明, 丛洪莲, 等. 应用ZigBee技术的纬编生产数据实时采集系统[J]. 纺织学报, 2016, 37(12):130-133.
JIA Dandan, JIANG Gaoming, CONG Honglian, et al. Weft knitting real-time data collection system application of ZigBee technology[J]. Journal of Textile Research, 2016, 37(12):130-133.
[3] 丛洪莲, 高梓越, 张爱军, 等. 基于互联网技术的成形毛衫设计系统开发[J]. 纺织学报, 2018, 39(5):132-136.
CONG Honglian, GAO Ziyue, ZHANG Aijun, et al. Design system for knitting shaped sweater based on internet[J]. Journal of Textile Research, 2018, 39(5):132-136.
[4] 冯勇, 蒋高明, 吴志明, 等. 基于物联网的经编制造执行系统关键技术[J]. 纺织学报, 2018, 39(2):144-156.
FENG Yong, JIANG Gaoming, WU Zhiming, et al. Key technology of warp knitting manufacture execution system based on internet of things[J]. Journal of Textile Research, 2018, 39(2):144-156.
[5] 夏栋, 蒋高明. 基于ARM的经编生产数据实时采集系统[J]. 纺织学报, 2015, 36(2):116-120.
XIA Dong, JIANG Gaoming. Warp knitting real-time data collection system based on ARM[J]. Journal of Textile Research, 2015, 36(2):116-120.
[6] 朱启, 蒋高明, 丛洪莲, 等. 基于B/S结构的经编MES系统[J]. 纺织学报, 2013, 34(1):128-132.
ZHU Qi, JIANG Gaoming, CONG Honglian, et al. Development of manufacturing execution system of warp knitting based on B/S mode[J]. Journal of Textile Research, 2013, 34(1):128-132.
[7] 章国青, 郭伟军, 孙以泽. 经编车间数据采集与监控系统设计[J]. 自动化与仪器仪表, 2018, 33(9):54-58.
ZHANG Guoqing, GUO Weijun, SUN Yize. Design of warp workshop data acquisition and monitoring system[J]. Automation & Instrumentation, 2018, 33(9):54-58.
[8] ADEMIR F S, RICARDO L O, MARCELO N, et al. A cloud-based architecture for the internet of things targeting industrial devices remote monitoring and control[J]. IFAC Papersonline, 2016, 49(30):108-113.
[9] SU Liuyuan, MENG Zhuo, SUN Yize, et al. Reliability-based optimization design of the latch needle mechanism in double-needle warp knitting machine[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2018, 40(4):1-13.
doi: 10.1007/s40430-017-0921-7
[10] 王薇, 蒋高明, 丛洪莲, 等. 基于互联网的纬编针织物计算机辅助设计系统[J]. 纺织学报, 2017, 38(8):150-155.
WANG Wei, JIANG Gaoming, CONG Honglian, et al. Internet-based computer-aided design system for weft knitted fabric[J]. Journal of Textile Research, 2017, 38(8):150-155.
[11] BENSALAH F, BAHNASSE A, El Hamzaoui M. Scalability evaluation of voIP and FTP performances on next generation network[J]. Journal of Advanced Research in Dynamical and Control Systems, 2019, 11(2):1499-1503.
[12] CHEN Z P, YANG Y J. The application and implementation of ADO technology in industrial management system based on MFC[J]. Advanced Materials Research, 2013, 791: 1562-1565.
[13] 郑静, 夏风林, 刘浪. 基于Simulink的经编机电子横移系统仿真[J]. 纺织学报, 2018, 39(2):150-156.
ZHENG Jing, XIA Fenglin, LIU Lang. Simulation of electronic shogging system on warp knitting machine based on Simulink[J]. Journal of Textile Research, 2018, 39(2): 150-156.
[14] 张灵婕, 缪旭红, 蒋高明, 等. 经编张力补偿装置对经编张力的影响[J]. 纺织学报, 2016, 37(11):126-140.
ZHANG Lingjie, MIAO Xuhong, JIANG Gaoming, et al. Influence of warp knitting tension compensation device on warp tension[J]. Journal of Textile Research, 2016, 37(11): 126-140.
[1] ZHENG Baoping, JIANG Gaoming, XIA Fenglin, ZHANG Aijun. Design of dynamic tension compensation system for warp knitting let-off based on model predictions [J]. Journal of Textile Research, 2021, 42(09): 163-169.
[2] GUO Weidong, XIA Fenglin, ZHANG Qi. Influencing factors on high speed of electronic shogging system in warp knitting machines [J]. Journal of Textile Research, 2021, 42(01): 162-166.
[3] SUN Shuai, MIAO Xuhong, ZHANG Qi, WANG Jin. Yarn tension fluctuation on high-speed warp knitting machine [J]. Journal of Textile Research, 2020, 41(03): 51-55.
[4] WANG Jiandong, XIA Fenglin, LI Yalin, ZHAO Yuning. Optimal sliding mode control of electronic transverse servo for comb bar of warp knitting machine [J]. Journal of Textile Research, 2020, 41(02): 143-148.
[5] ZHANG Qi, WEI Li, LUO Cheng, XIA Fenglin, JIANG Gaoming. Double jacquard control system of warp knitting machine based on dual bus architecture [J]. Journal of Textile Research, 2019, 40(07): 145-150.
[6] XU Yunlong, XIA Fenglin. Influence of guide-bar swing on instantaneous yarn demand and yarn tension on double needle bar warp knitting machine [J]. Journal of Textile Research, 2019, 40(06): 106-110.
[7] . Simulation of electronic shogging system on warp knitting machine based on Simulink [J]. JOURNAL OF TEXTILE RESEARCH, 2018, 39(02): 150-156.
[8] . Knitting motions for multi-bar warp knitting machine driven by E-cam [J]. JOURNAL OF TEXTILE RESEARCH, 2017, 38(04): 127-133.
[9] . Design of embedded electronic jacquard control system [J]. JOURNAL OF TEXTILE RESEARCH, 2016, 37(10): 135-140.
[10] . Development of novel clothing one-piece flow assembly line [J]. JOURNAL OF TEXTILE RESEARCH, 2014, 35(8): 99-0.
[11] . Analysis of shogging motion of guide bars on warp knitting machines [J]. JOURNAL OF TEXTILE RESEARCH, 2013, 34(7): 121-125.
[12] . Research on dynamic variable structure control strategy for high-speed electronic shogging motion on warp knitting machine [J]. JOURNAL OF TEXTILE RESEARCH, 2013, 34(3): 121-126.
[13] LIU Xin, HU Xu-Dong, CHEN Hong-Li. Dynamic analysis of warp knitting swing machine guide bar swing mechanism based on flexible multi-body system [J]. JOURNAL OF TEXTILE RESEARCH, 2012, 33(6): 92-96.
[14] ZHENG Bao-Ping, JIANG Gao-Ming, XIA Feng-Lin, ZHANG Qi, QIN Wen. Design of electronic shogging system based on double PID control on warp knitting machine [J]. JOURNAL OF TEXTILE RESEARCH, 2012, 33(5): 135-139.
[15] . Model-building for slot needles’six-bar linkage of high speed warp knitting machine based on UG [J]. JOURNAL OF TEXTILE RESEARCH, 2012, 33(12): 127-133.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] . [J]. JOURNAL OF TEXTILE RESEARCH, 2003, 24(06): 33 -34 .
[2] . [J]. JOURNAL OF TEXTILE RESEARCH, 2003, 24(06): 35 -36 .
[3] . [J]. JOURNAL OF TEXTILE RESEARCH, 2003, 24(06): 107 .
[4] . [J]. JOURNAL OF TEXTILE RESEARCH, 2003, 24(06): 109 -620 .
[5] . [J]. JOURNAL OF TEXTILE RESEARCH, 2004, 25(01): 1 -9 .
[6] . [J]. JOURNAL OF TEXTILE RESEARCH, 2004, 25(02): 101 -102 .
[7] . [J]. JOURNAL OF TEXTILE RESEARCH, 2004, 25(02): 103 -104 .
[8] . [J]. JOURNAL OF TEXTILE RESEARCH, 2004, 25(02): 105 -107 .
[9] . [J]. JOURNAL OF TEXTILE RESEARCH, 2004, 25(02): 108 -110 .
[10] . [J]. JOURNAL OF TEXTILE RESEARCH, 2004, 25(02): 111 -113 .