Journal of Textile Research ›› 2024, Vol. 45 ›› Issue (01): 30-38.doi: 10.13475/j.fzxb.20220807101

• Fiber Materials • Previous Articles     Next Articles

Preparation and fast wettability of polylactic acid micro-nanofibrous dressing by melt blowing process

WANG Rongchen1, ZHANG Heng1,2(), ZHAI Qian1, LIU Ruiyan1, HUANG Pengyu1, LI Xia1,2, ZHEN Qi2,3, CUI Jingqiang2,4   

  1. 1. School of Textile, Zhongyuan University of Technology, Zhengzhou, Henan 451191, China
    2. Henan Key Laboratory of Medical Polymer Materials Technology and Application, Xinxiang, Henan 453400, China
    3. School of Clothing, Zhongyuan University of Technology, Zhengzhou, Henan 451191, China
    4. Henan Tuoren Medical Device Co., Ltd., Xinxiang, Henan 453400, China
  • Received:2022-08-17 Revised:2023-03-14 Online:2024-01-15 Published:2024-03-14

Abstract:

Objective Polylactic acid (PLA) micro-nanofibrous nonwovens have weak hydrophilicity and low cell adhesion, adversely affecting wound healing, and are more likely to cause inflammation when used for preparing dressings. This considerably limits the effective use of PLA micro-nanofibrous nonwovens in the healthcare sector. Therefore, it is necessary to modify PLA hydrophilicity to improve its use in healthcare applications.

Method Polyethylene glycol (PEG), sodium dodecyl sulfate (SDS) and polylactic acid are fused and blended. PLA blending raw materials with the SDS mass ratio of 0%, 0.3%, 0.6%, 0.9%, 1.2% and 1.5% are fed into screw extruder to melt. The melt is quantitatively transported to the spinneret hole of the die head by the pump and extruded in the form of melt stream through the spinneret hole. PLA micro-nanofibrous are formed by melt microflow under the action of high temperature and high-speed air flow at the die, which are then collected on the receiving screen after drafting and self-bonded to form PLA micro-nanofibrous nonwovens. Finally, the PLA micro-nanofibrous dressing is prepared by thermal lamination of the PLA micro-nanofibrous nonwoven and the viscose spunlaced nonwoven.

Results The contact angle of the sample free of SDS was 116° (>90°) and did not change with time. With the increase of SDS ratio, the wetting time of the sample was gradually shortened. When the SDS ratio reached 1.5%, the droplets could be completely spread on the material in 0.06 s, and the sample showed super hydrophilic effect at this time. The absorption intensities of infrared curves at 1 080 and 1 750 cm-1 were enhanced after SDS addition, indicating that the ester group of PLA fiber increased after SDS addition, so the dynamic contact angle of the sample with SDS addition decreased at the same time, and the liquid conductivity of the sample was enhanced compared with that without SDS addition. The diffusion area of liquid on PLA micro-nanofibrous nonwovens increased from 36.05 cm2 to 78.26 cm2, which increased by 117.08%. The wetting time of the surface layer and bottom layer of the sample decreased from 5.34 and 3.75 s (3-5 s is fast) to 2.91 and 2.81 s (≤3 s is the maximum speed), respectively. The water absorption rate increased gradually from 4.38%/s and 4.31%/s (0-9%/s is extremely slow) to 9.15%/s and 9.39%/s (9%-29%/s is slow), respectively. The diffusion velocities of liquid water in the surface layer and bottom layer increased from 2.21 and 2.77 mm/s (2.0-2.9 mm/s is medium speed) to 8.34 and 8.11 mm/s (≥4.0 mm/s is the maximum speed). At this time, the liquid absorption rate reaches 429.94% and the liquid retention rate reaches 359.42%. According to the observation, the PLA micro-nanofibrous nonwoven with SDS has a significant influence in preparing wound dressing guide liquid, and can be naturally degraded after use, which is in line with the current characteristics of green environmental protection.

Conclusion PLA micro-nanofibrous nonwovens with rapid liquid conduction characteristics were prepared by melt blowing technology. A small amount of SDS can reduce the composite viscosity of PLA and make the polymer fluidity better. The rheological property of the polymer with SDS is better, causing the melt to be more easily drawn, so the diameter of the ejecta fiber is smaller. The addition of SDS will increase the ester group of PLA fiber, facilitating the rapid liquid conductivity enhancement of PLA micro-nanofibrous nonwovens. Moreover, the prepared PLA micro-nanofibrous dressings can be naturally degraded after use, which is in line with the characteristics of current green environmental protection, and has good research significance in the field of medical nursing.

Key words: nonwoven, melt blowing, micro-nanofibrous, polylactic acid, polyethylene glycol, sodium dodecyl sulfate, hydrophilic modification, dressing

CLC Number: 

  • TS172

Fig.1

Schematic diagram of forming process for PLA/PEG/SDS micro-nanofibrous nonwovens"

Tab.1

Main melt blowing spinning process parameters"

螺杆温度/℃ 模头
温度/℃
热风
温度/℃
风压/
kPa
接收
距离/cm
一区 二区 三区 四区 五区
180 210 230 230 230 220 230 45 14

Fig.2

DSC melting (a) and rheological (b) curves of PLA/PEG/SDS blended polymer"

Fig.3

SEM images of micro-nanofibrous nonwovens"

Fig.4

Diameter distributions of micro-nanofibrous nonwovens"

Fig.5

Mechanical properties curves of micro-nanofibrous nonwovens. (a) Tensile fracture curve along machine direction; (b) Tensile fracture curve along cross direction; (c) Burst force curves"

Tab.2

Mechanical properties of micro-nanofibrous nonwovens"

样品名称 断裂强力/N 断裂伸长率/% 顶破
强力/N
纵向 横向 纵向 横向
PLA/PEG 10.8 5.4 1.9 5.4 5.5
PLA/PEG/SDS0.3 18.0 7.9 2.6 6.7 8.1
PLA/PEG/SDS0.6 22.0 9.2 3.0 8.1 13.2
PLA/PEG/SDS0.9 24.7 12.2 3.1 11.6 13.4
PLA/PEG/SDS1.2 26.5 13.4 3.3 12.6 18.2
PLA/PEG/SDS1.5 27.5 15.2 3.6 15.1 19.4

Fig.6

XRD curves of micro-nanofibrous nonwovens"

Fig.7

Air permeability of micro-nanofibrous nonwovens"

Fig.8

Water dynamic contact angles of micro-nanofibrous nonwovens"

Fig.9

Infrared spectra of micro-nanofibrous nonwovens"

Fig.10

Curves of liquid diffusion area-time(a) and liquid diffusion images (b)"

Tab.3

Liquid moisture management capability of micro-nanofibrous nonwovens"

样品
名称
浸湿时间/s 吸水速率/
(%·s-1)
液态水分扩散
速率/(mm·s-1)
表层 底层 表层 底层 表层 底层
PLA/PEG/SDS0.3 5.34 3.75 4.38 4.31 2.21 2.77
PLA/PEG/SDS0.6 3.37 3.38 4.92 4.78 3.18 3.07
PLA/PEG/SDS0.9 3.09 3.09 6.14 6.51 3.84 3.79
PLA/PEG/SDS1.2 3.01 3.02 8.35 8.59 5.02 4.92
PLA/PEG/SDS1.5 2.91 2.81 9.15 9.39 8.34 8.11

Fig.11

Liquid absorption and retention rates of PLA melt blowing nonwovens with different SDS ratios"

Fig.12

Structure diagram (a) and application (b) in dressing of PLA micro-nanofibrous nonwoven material"

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