Journal of Textile Research ›› 2024, Vol. 45 ›› Issue (05): 218-227.doi: 10.13475/j.fzxb.20221203002

• Comprehensive Review • Previous Articles     Next Articles

Review on preparation of electrospun chitosan-based nanofibers and their application in water treatment

FENG Ying, YU Hanzhe, ZHANG Hong, LI Kexin, MA Biao, DONG Xin(), ZHANG Jianwei   

  1. College of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang, Liaoning 110142, China
  • Received:2023-01-09 Revised:2023-06-29 Online:2024-05-15 Published:2024-05-31

Abstract:

Significance Chitosan is a natural polymeric alkaline polysaccharide derived from a wide range of sources, and its molecular chain is rich of reactive groups, which can be used as adsorbent in the field of water treatment. However, conventional chitosan adsorbents have the disadvantages of small specific surface area, poor stability and difficulties in secondary recovery, resulting in low adsorption rate and poor economic efficiency, which seriously limits the industrial applications. Chitosan nanofibers are functional biomass regeneration fibers with large specific surface area, high porosity, flexible surface function and certain strength prepared by a series of spinning methods with chitosan as the main component, and fibrillation of chitosan can significantly eliminate the defects in the conventional chitosan adsorbents. Fibers can be formed by various techniques such as electrostatic spinning, wet spinning and chemical vapor deposition spinning, among which electrostatic spinning is the most common method for preparing chitosan-based nanofibers with uniform morphology. This paper presents a review of domestic and international studies on the preparation of chitosan-based nanofibers using electrostatic spinning technology, aiming to provide guidance for improving the spinnability of chitosan and the physical morphology and mechanical properties of chitosan-based nanofibers.

Progress In order to enhance the spinnability of chitosan and improve the physical morphology and chemical properties of chitosan-based nanofibers, researchers have carried out a lot of studies in the aspect of preparing chitosan nanofibers using electrostatic spinning technology, and found that the parameters of spinning liquid and process parameters of electrostatic spinning device are the important factors determining the properties of nanofibers. First of all, only the spinning solution with good viscosity and conductivity can make chitosan nanofibers with uniform diameter and good mechanical properties by electrostatic spinning technology. In recent years, researchers have prepared ideal spinning solution by modifying chitosan through cross-linking, grafting and derivatization, but this still falls short of the standard for industrial application. Researchers have used natural/synthetic polymers to further enhance the viscosity and conductivity of the spinning solution, but synthetic polymers such as polylactic acid, polycaprolactone, polyurethane and other synthetic polymers have a certain degree of toxicity leading to the final production of fibers with a limited range of applications, while natural polymers such as cellulose, collagen and so on, have become a hotspot of the research on the preparation of excellent chitosan spinning solution in recent years because of their non-toxic and non-hazardous advantages. Secondly, in addition to the preparation of spinning solution with good viscosity and conductivity, suitable process parameters are also important prerequisites for the preparation of excellent chitosan nanofibers. For example, the appropriate voltage value in the electrostatic spinning process is an important guarantee to ensure that the fibers have good morphology and excellent performance, and it is found that the fiber diameter decreases with the increase of voltage, but the fiber diameter starts to increase when the voltage is higher than the critical range. Finally, this paper summarizes the effectiveness of chitosan-based nanofibers as adsorbents for the treatment of heavy metal ions such as Ni2+, Cu2+, Cr6+ and U6+ and dyes such as Congo Red, methylene blue and carmine in wastewater, and finds that the resulting fibers can be used for the simultaneous adsorption of a variety of heavy metal ions, anionic and cationic dyes as the spinning technology improves, and elucidates the repetitive regeneration properties of chitosan-based nanofibers in the adsorption of different pollutants.

Conclusion and Prospect Chitosan-based nanofiber is a new type of adsorbent material with the advantages of easy separation, large specific surface area and flexible surface function, which can effectively improve the economic efficiency and avoid secondary pollution, and it is of great significance to help the early realization of "double carbon". Chitosan fibrillation based on electrostatic spinning technology can be divided into two steps: preparing of spinning solution and spinning formation. The preparation of spinning solution by dissolving chitosan in acid is the first step to enable chitosan spinnable, and changes in parameters such as spinning solution, process and environment during spinning formation ultimately change fiber morphology by affecting the ease of jet stretching. In addition, modification methods such as cross-linking, graft copolymerization, derivatization and blending can not only improve the spinnability of chitosan, but also enhance the acid resistance, thermal stability, antibacterial properties and adsorption of chitosan-based nanofibers. In the co-blending spinning process, the electrostatic interaction between chitosan and natural/synthetic polymers and the entanglement resulting from the reaction of different groups can improve the spinnability of chitosan. The search for new green, non-toxic and post-treatment-free solvents in the preparation of spinning solution, the search for new natural/synthetic polymers as co-spinning agents for improving chitosan spinnability during spinning and forming, and the use of multi-template molecular imprinting technology to enhance the adsorption for contaminants are the future trends of chitosan-based nanofibers.

Key words: chitosan-based nanofiber, electrostatic spinning technology, heavy metal, dye, adsorbent, water treatment

CLC Number: 

  • TQ340.14

Fig.1

Electrostatic spinning device"

Tab.1

Influence of different parameters on fiber morphology"

影响因素 参数 纤维形态变化 作用机制 参考文献
工艺参数 电压 随着电压的增加纤维直径减小,但电压高于临界范围时,纤维直径开始增大 电压增大使射流携带更多电荷易于拉伸,但电压接近临界范围时导致射流流量增大,拉伸变得缓慢 [11]
接收距离 纤维直径随着接收距离增大而减小,有珠粒形成 接收距离增加导致射流伸长时间增加 [12]
流速 随着流速增大纤维直径增大 较高的流速使初始射流直径更大 [13]
纺丝液参数 浓度 随着浓度增加纤维直径增大 浓度增大导致射流伸长困难和拉伸缓慢 [14]
导电率 随着导电率增加纤维直径减小 射流中斥力增加,射流更易被拉伸 [15]
表面张力 随着表面张力下降纤维直径减小 表面张力减小导致射流容易拉长 [16]
环境参数 温度 随着温度降低纳米纤维直径减小 射流伸长缓慢 [17]
湿度 随着湿度降低纤维直径减小,纤维出现珠粒 射流拉伸时间延长 [18]

Tab.2

Chemical modification methods of chitosan and morphology and function of prepared fibers"

改性方法 引入物质 优点 纤维形态及性能 参考文献
交联 3-氨基丙基三乙氧基硅烷 削弱了壳聚糖分子间/内氢键作用 纤维直径均匀且pH值为4和9时,对罗丹明B和亚甲基蓝的最大吸附量为86.43和82.37 mg/g [20]
接枝 水杨酸 壳聚糖本身性质得以保持的同时具备水杨酸的性质 接枝改性后所得壳聚糖纤维形态良好且对亚甲基蓝的吸附量比原壳聚糖纤维高4倍 [21]
季铵化 缩水甘油基三甲基氯化铵 壳聚糖吸附性得以保持的同时具备季铵盐的抗菌性 纤维直径均匀、水稳定性显著增强,且具有高抗菌活性 [22]
羧甲基化 亲水基团—CH2COOH 壳聚糖溶解性提高 纤维平均直径为(268±62) nm,可用作伤口敷料 [23]

Tab.3

Types of synthetic polymers blend spun with chitosan and fiber properties"

合成聚合物 纤维形态 材料性能 参考文献
聚氨酯 纤维平均直径在206.44~387.44 nm之间,无粘连 随着聚氨酯溶液浓度的增加,纳米纤维的平均直径增加,但均匀性降低 [27]
聚丙烯酸 纤维平均直径在0.18~0.35 μm之间 壳聚糖(CS)的脱乙酰化增加导致纺丝液的黏度降低,纤维直径减小 [28]
聚丙烯腈 纤维平均直径为235 nm,光滑无粘连 随着温度的升高,纤维膜的水通量增加,对金属离子去除率略有下降 [29]
聚己内酯(PCL) 微米纤维无结节且连续,纤维平均直径在0.66~0.71 μm之间 PCL/CS纤维孔径增大,且核壳结构纤维更利于细胞黏附、生长和增殖 [30]
聚乳酸 纳米纤维的平均直径在234~562 nm之间,且纤维膜的孔隙率增高 随着初始金属离子浓度、pH值和溶液温度的增加,纳米纤维的吸附量增加 [31]

Tab.4

Summary of blended spinning studies of natural polymers and their derivatives with chitosan"

纺丝原料 溶剂体系 纤维直径 纤维性能 参考文献
壳聚糖/醋酸纤维素 乙酸 平均直径为(335±242) nm 对腐殖酸的吸附量为184.72 mg/g [33]
壳聚糖/纤维素 1-乙基-3-甲基咪唑醋酸酯 平均直径小于200 nm 对金黄色葡萄球菌的抗菌活性提高 [34]
壳聚糖/磷酸化
纤维素(PCF)
醋酸 纤维直径为(21.5±3.7) μm 对Cd(II)的最大吸附量为591 mg/g [35]
壳聚糖/胶原蛋白 HFIP/TFA
(90/10)
随着壳聚糖与胶原蛋白比例的增加,纤维直径减小 力学性能优异,可作为组织工程支架 [36]
壳聚糖/丝素蛋白(SF) HFIP和HFIP/TFA(9/1) 纤维直径为(214.0 ± 108.7) nm,且随CS与SF比例的增大而减小 具有良好的抗菌性,可作为伤口敷料 [37]

Tab.5

Summary of related researches on chitosan based nanofibers for adsorbing heavy metal ions"

吸附剂 重金属 作用原理 吸附效果 重复再生性能 参考文献
氨基功能化壳聚糖/二氧化硅纳米纤维 Ni2+、Cu2+、Pb2+ 在壳聚糖网络中加入硅氧烷、硅醇和胺等负官能团,增加了活性吸附位点 对Ni2+、Cu2+和Pb2+的最大吸附量分别为696.2、640.5、575.5 mg/g 对重金属离子的吸附能力在5次吸附-解吸循环后略有下降 [40]
壳聚糖/氧化石墨烯复合纳米纤维 Cu2+、Pb2+、Cr2+ 酸性溶液中防止Pb2+、Cu2+形成Pb(OH)2、Cu(OH)2等络合物,且羟基与Cr发生氧化还原反应 对Pb2+、Cu2+和Cr6+离子的最大吸附量分别为461.3、423.8和310.4 mg/g 5次吸附-解吸循环后,对Pb2+、Cu2+和Cr6+的吸附能力仍分别保持在93%、91.5%、91% [41]
壳聚糖/聚环氧乙烷纳米纤维 Cu2+、Zn2+、Pb2+ 聚环氧乙烷可增强壳聚糖的可纺性,并使纤维获得高比表面积、亲水性,促进其对金属离子的螯合 对Cu2+、Zn2+、Pb2+离子的最大吸附量分别为120、117、108 mg/g 在第4次和第5次吸附-解吸循环后,去除率分别下降0.75%和1.31% [42]
聚乙烯吡咯烷酮/壳聚糖共混纳米纤维 U6+ 弱酸性环境中,U6+主要以正电荷形式存在,易通过静电吸附作用与负极化的羰基氧原子结合 在pH=6时,对U6+的最大吸附量为(167±25) mg/g 重复使用5次后对U6+的吸附率仅降低12.5% [43]

Tab.6

Summary of related researches on chitosan based nanofibers for dye adsorption"

吸附剂材料 染料 作用原理 吸附效果 重复再生性能 参考文献
壳聚糖/聚乙烯醇纳米纤维 直接红80 正电荷的吸附位点与阴离子染料之间产生强烈的静电吸引 pH=2.1时对直接红80的最大吸附量为790 mg/g 完成第1次吸附-解吸后吸附能力没有下降 [45]
CS/PVA/SiO2纳米纤维 直接红23 氨基质子化形成—NH3+,与阴离子染料DR23发生静电吸引 对直接红23的截留率为98% 5次吸附-解吸循环后,吸附量仍达87.2% [46]
壳聚糖/聚酰胺纳米纤维 活性黑5(RB5)、胭脂红(P4R) 带正电荷的聚合链之间相互排斥,促进染料与吸附剂接触,增强对负电荷染料分子的吸附 pH=1时,对RB5和P4R的最大吸附量分别为456.9、502.4 mg/g 可重复使用4次并保持初始吸附能力,但第5次循环时纤维被分解 [47]
CS/醋酸纤维素/
碳纳米管/铁氧
体/TiO2纳米
纤维
刚果红、亚甲基蓝 共混纤维与染料之间的π-π相互作用促进对染料的吸附 最大染料吸附量为655.23 mg/g,但对阳离子染料的吸附量几乎为0 6次吸附一解吸循环后,对甲基橙的吸附量仅下降6.85% [48]

Fig.2

Adsorption mechanism of chitosan"

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