Journal of Textile Research ›› 2024, Vol. 45 ›› Issue (07): 94-103.doi: 10.13475/j.fzxb.20230202001

• Dyeing and Finishing Engineering • Previous Articles     Next Articles

Dyeing properties of madder pigment on bio-based polyamide 56

HUANG Lianxiang1, WANG Xiangrong1,2, HOU Xueni1,2(), QIAN Qinfang3   

  1. 1. College of Textile and Clothing Engineering, Soochow University, Suzhou, Jiangsu 215006, China
    2. Textile and Apparel Council Key Laboratory of Natural Dyes, Soochow University, Suzhou, Jiangsu 215123, China
    3. Shenghong Group Co., Ltd., Suzhou, Jiangsu 215168, China
  • Received:2023-02-13 Revised:2024-04-11 Online:2024-07-15 Published:2024-07-15
  • Contact: HOU Xueni E-mail:houxueni@suda.edu.cn

Abstract:

Objective Madder pigment is a natural dye of bright red color with stable performance. Bio-based polyamide 56 (PA56)is an environment-friendly and excellent bio-based polyamide material. In this research, madder pigment was adopted to dye PA56 fabrics, the dyeing process was optimized,and the dyeing kinetic mechanism was studied. The research results provide a theoretical basis for the application of madder natural dyes to bio-based PA56 fabrics. Furthermore, applying natural dyes to bio-based materials would meet the requirements of circular economy and low-carbon sustainable development.

Method In order to study the dyeing performance of madder on PA56 fabric, the parameters including pH, dyeing time, dyeing temperature and mass fraction of Peregal O were explored to find the optimal conditions. Through K/S value and color characteristics, the influences of mordants and mordant treatment processes were studied. The optimal conditions obtained were subsequently adopted to study the kinetic of madder pigment dyeing. Pseudo first-order and pseudo second-order kinetic models were adopted to examine the mechanism of the adsorption process. Kinetic parameters of madder pigment dyeing on PA56 fiber with different temperature, pH, auxiliaries and mordant were calculated.

Results The results showed that the optimum process for dyeing bio-based PA56 fabrics with madder pigment was as follows: dyeing pH value is 4.2, dyeing temperature is 80 ℃, dyeing time is 40 min and the amount of Peregal O is 1 g/L. After mordant dyeing, the K/S values of the dyed fabrics were significantly increased, and the color characteristics of dyed fabric changes obviously. Compared with the direct dyed fabric, the color fastness of the mordant dyed fabric has been improved. The kinetics of adsorption for different dye temperatures were evaluated by the pseudo first-order and second-order models. A large equilibrium adsorption density difference between the experiment and calculation was observed for the pseudo first-order model, indicating a poor pseudo first-order fit to the experimental data. The experimental data fitted well to the pseudo second-order kinetic model with high correlation coefficient above 0.999. In addition, the C agreed well with both experiment and calculation, suggesting that the second-order kinetic model well describes the adsorption of madder pigment onto PA56 fiber. The half-dyeing time decreased,and the diffusion coefficient increased with increasing temperature. The influences of dyeing pH, auxiliaries and mordant on the dyeing kinetic parameters were further analyzed. With the increase of pH value, the equilibrium adsorption amount decreased, the half-dyeing time was shortened,and the diffusion coefficient was increased. The addition of sodium sulfate and Peregal O reduced the equilibrium dyeing amount and the half-dyeing time of maddering dye. The rate constant (k2) and the diffusion coefficient were increased with the addition of sodium sulfate and Peregal O. After mordant dyeing, the equilibrium adsorption amount was decreased, the half-dyeing time increased and the diffusion coefficient decreased, but K/S values of the dyed fabrics were increased.

Conclusion The optimal conditions and dyed fabric with darker color of bio-based PA56 dyed with madder pigment were obtained. The type and mode of mordant can enrich the color tone and improve the color fastness. Fitting calculations reveal that the dyeing process of madder pigment dyeing on bio-based PA56 fabrics conforms to the pseudo second order kinetic model. Madder has a fast adsorption rate on PA56 fabric. The adsorption capacity was dependent with pH value. The addition of sodium sulfate and Peregal O, as well as the pretreatment with mordant, the dyeing processes also conform to the quasi-second order kinetic model.

Key words: natural dye, madder pigment, bio-based polyamide 56, dyeing, kinetics

CLC Number: 

  • TS193.2

Fig.1

Influence of dyeing pH values (a), dyeing temperatures (b) and dyeing time (c) on K/S values of PA56 fabric dyed with madder pigment"

Tab.1

Influence of amount of Peregal O on K/S values of PA56 fabric dyed with madder pigment"

平平加O质量浓度/
(g·L-1)
K/S Sλ λmax/nm
0.5 2.12 0.024 400
1.0 2.14 0.020 400
1.5 2.05 0.018 400
2.0 2.05 0.017 400

Fig.2

Influence of mordant dyeing on K/S values of PA56 fabric dyed with madder pigment"

Tab.2

Influence of mordant dyeing on color characteristic values of PA56 fabric dyed with madder pigment"

染色
方式
L* a* b* C* h/
(°)
λmax/
nm
K/S
直接染色 55.76 8.32 3.21 8.92 21.09 400 1.76
硫酸铝
预媒染
50.20 28.80 10.50 30.66 20.03 510 3.56
硫酸铝
同浴媒染
49.07 38.33 1.37 38.36 2.05 510 4.39
硫酸铝
后媒染
50.80 28.02 12.10 30.52 23.37 510 3.12
硫酸铝
预媒染
31.55 6.66 -9.51 11.62 305.01 560 7.54
硫酸亚铁
同浴媒染
43.16 11.33 14.47 18.38 308.06 560 3.57
硫酸亚铁
后媒染
36.25 5.90 -5.87 8.32 315.12 560 5.26

Tab.3

Influence of mordant dyeing on color fastness of PA56 fabric dyed with madder pigment"

染色方式 耐光
色牢度
耐皂洗色牢度 耐摩擦色牢度
变色 棉沾 锦沾 湿
硫酸铝预媒染 4 4 4~5 4~5 4 3~4
硫酸铝同浴媒染 4 4 4~5 4~5 4 3~4
硫酸铝后媒染 3 4 4~5 4~5 4 4
硫酸亚铁预染媒 4 4 4~5 4~5 4 4
硫酸亚铁同浴媒染 3 4 4~5 4~5 4 3~4
硫酸亚铁后媒染 4 4 4~5 4~5 4 4
直接染色 2 3 4~5 4~5 4 4

Fig.3

Fitting curve for relationship between mass concentration and absorbance of madder pigment"

Fig.4

Adsorption curves for dyeing of PA56 fiber with madder pigment at different temperatures"

Fig.5

Fitting curves of quasi-first-order (a) and quasi-second-order (b) kinetic equation of madder pigment adsorption on PA56 fiber at different temperatures"

Tab.4

Quasi-first-order and quasi-second-order kinetic parameters of madder pigment dyeing on PA56 fiber"

温度/℃ 准一级动力学参数 准二级动力学参数
回归方程 R2 C∞,exp/
(mg·g-1)
C∞, cal/
(mg·g-1)
k1/
min-1
回归方程 R2 C∞,exp/
(mg·g-1)
C∞, cal/
(mg·g-1)
k2/
(g ·mg-1 ·min-1)
60 y=-0.033x+1.626 0.815 16.81 5.09 0.03 y=0.058x+0.132 0.999 16.81 17.39 0.03
70 y=-0.031x+0.956 0.666 16.99 2.61 0.03 y=0.058x+0.055 0.999 16.99 17.21 0.06
80 y=-0.040x+1.000 0.779 17.35 2.72 0.04 y=0.057x+0.044 0.999 17.35 17.57 0.07

Tab.5

Half-dyeing time and diffusion coefficient of madder pigment dyeing on PA56 fiber at different temperatures"

温度/℃ 半染时间t1/2/min 扩散系数D/(m2·min-1)
60 2.30 1.60 × 10-12
70 0.95 3.88 × 10-12
80 0.77 4.77 × 10-12

Fig.6

Fitting curves of adsorption (a) and quasi second-order equation (b) of madder pigment dyeing on PA56 fiber at different pH values"

Tab.6

Quasi-second-order kinetic parameters of madder pigment dyeing on PA56 fiber at different pH values"

pH值 回归方程 R2 C∞,exp/
(mg·g-1)
C∞, cal/
(mg·g-1)
k2/
(g ·mg-1 ·min-1)
t1/2/min D/
(m2·min-1)
3.2 y=0.058x+0.084 0.999 17.05 17.24 0.04 1.44 2.55×10-12
4.2 y=0.057x+0.044 0.999 17.35 17.54 0.07 0.77 3.09×10-12
5.2 y=0.062x+0.045 0.999 15.83 16.05 0.09 0.72 4.78×10-12
6.2 y=0.087x+0.058 0.999 11.49 11.52 0.13 0.67 5.10×10-12

Fig.7

Fitting curves of adsorption (a) and quasi second-order equation (b) of madder pigment dyeing on PA56 fiber with different dyeing auxiliaries"

Tab.7

Quasi-second-order kinetic parameters of madder pigment dyeing on PA56 fiber with different dyeing auxiliaries"

助剂 回归方程 R2 C∞,exp/
(mg·g-1)
C∞, cal/
(mg·g-1)
k2/
(g ·mg-1 ·min-1)
t1/2/
min
D/
(m2·min-1)
K/S λmax/
nm
无助剂 y=0.057+0.044 0.999 17.35 17.54 0.07 0.77 4.78×10-12 2.24 400
元明粉 y=0.068x+0.026 0.999 14.33 14.68 0.18 0.38 9.66×10-12 2.17 400
平平加O y=0.081x+0.058 0.999 12.28 12.38 0.11 0.72 5.13 2.14×10-12 400

Fig.8

Influence of mordant on adsorption of madder prgment dyeing on PA56 fiber"

Fig.9

Fitting curves of quasi second-order equation of madder pigment dyeing on PA56 fiber with different mordants"

Tab.8

Quasi-second-order kinetic parameters of mordants on PA56 fiber dyed with madder pigment"

媒染剂 回归方程 R2 C∞,exp/
(mg·g-1)
C∞, cal/
(mg·g-1)
k2/
(g ·mg-1 ·min-1)
t1/2/
min
D/
(m2·min-1)
K/S λmax/
nm
直接染色 y=0.057x+0.044 0.999 17.35 17.54 0.07 0.77 4.78×10-12 1.76 400
硫酸铝预媒染 y=0.080x+0.079 0.999 12.29 12.47 0.08 0.96 3.74×10-12 3.56 510
硫酸亚铁预媒染 y=0.065x+0.117 0.999 15.31 15.34 0.04 1.79 2.06×10-12 7.54 560
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