再循环棉及涤纶短纤维的成纱性能与面料特征

RichHTML

PDF (PC)

Spinning performance of recycled cotton and polyester fibers and fabric characteristics

Abstract

Figures/Tables 9

References 18

Related Articles 15

Metrics

Comments

Recommended 0

doi:10.13475/j.fzxb.20230306301

Abstract:

Objective Fibers recycled from waste textiles is known for their short length, and hence it is not easy to spin them into yarns again. They can be spun by rotor spinning which is well known for its low requirements raw material quality, but the yarns made from recycled fibers exhibit some disadvantages, such as low strength and poor abrasion resistance. The main objective of this study is to explore a novel method to improve the performance of recycled yarns.

Method Recycled cotton (length 9 mm) and recycled polyester fiber (length 6 mm) were mixed with cotton (length 28 mm), polyester and rayon fiber (length 38 mm) to make blended yarns. Using the same staple fibers, polyester filaments of 5.6 tex(36 f), 8.3 tex(82 f) and 11.1 tex(96 f) were involved to make filament/staple fiber composite yarns. An acetate filament of 8.3 tex(19 f) and a rayon filament of 8.3 tex(24 f) were selected as benchmarks for the newly developed yarns from recycled fibers and polyester filaments. Performance of yarns such as strength, evenness and hairiness were evaluated. Properties of fabrics knitted from these yarns such as strength, abrasion resistance and moisture absorption were examined.

Results The experimental results showed that the filament can effectively improve the performance of recycled rotor-spun yarns. In addition, the yarn quality was improved with increasing percentage of filaments. Staple fiber blended yarns exhibited lower strength than the filament/staple fiber composite yarns, and the staple yarn with the highest mass percentage of recycled fiber (up to 64.46%) showed the lowest strength. Among the filament/staple fiber composite yarns, the ones made with polyester filaments demonstrated the highest strength, followed by that with rayon filaments, and then acetate filament yarn. The filament/staple fiber composite yarns showed better yarn evenness compared with staple fiber blended yarns. There was little difference between the yarns made with polyester and acetate filament yarn, and rayon filament performed worst. The filament/staple fiber composite yarns ended up with less hairiness than the blended yarns. Little difference in hairiness was found between various filament/staple fiber composite yarns. The physical performances, moisture absorption and fast drying properties of the fabrics were better than the fabrics made from the benchmark yarns. The use of filaments in the fabrics improved the transverse and longitudinal breaking strength and elongation, bursting strength and thickness of the recycled fabrics. On the account of the strength and elongation of the recycled fabrics, fabrics made from polyester filaments and staple fibers were the best, followed by fabrics made from acetate filaments and then rayon filaments. The use of polyester/recycled staple yarns led to better the abrasion resistance of fabrics than the acetate and rayon filaments. The involvement of filaments in yarns showed little effect on moisture permeability of the fabrics. The effect of acetate filaments on moisture permeability was worse than that of rayon filaments. Compared to the filaments, the staple fibers had a greater effect on the perspiration permeability of the fabrics. The rayon staple fibers deminstrated the greatest perspiration permeability, followed by polyester staple fibers. For the improvement of moisture absorption performance of recycled fabrics, rayon filaments were the best, followed by the acetate filaments and then polyester filaments.

Conclusion By introducing filaments and various staple fibers to spun with recycled fibers, the disadvantages of recycled yarns was addressed. The physical performance, moisture absorption and fast drying properties of the fabrics made from recycled fibers were optimized. This work provides a new approach to the high value use of recycled fibers. The quantity of waste textiles is increasing year by year. The good efficient, high speed and valuable utilisation of recycled fibers is an inevitable market demand. Among the recycled products, the filament/staple fiber composite yarns with recycled fibers have good prospects for development.

Key words: recycled cotton, recycled polyester fiber, filament, staple fiber, composite yarn, yarn performance, fabric property

CLC Number:

TS111

YANG Ruihua, SHAO Qiu, WANG Xiang. Spinning performance of recycled cotton and polyester fibers and fabric characteristics[J].Journal of Textile Research, 2024, 45(08): 127-133.

Add to citation manager EndNote|Reference Manager|ProCite|BibTeX|RefWorks

URL: http://www.fzxb.org.cn/EN/10.13475/j.fzxb.20230306301

http://www.fzxb.org.cn/EN/Y2024/V45/I08/127

Tab.1

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

Fig.6

Fig.7

Fig.8

[1]	YURTASLAN O, KURTOGLU S A, YILMAZ D. Closed-loop mechanical recycling opportunities in industrial cotton wastes[J]. Journal of Natural Fibers, 2019, 19(15): 10802-10817.
[2]	吴琦萍, 范海芳, 刘倩丽. 循环再生棉纱生产技术及其产品适应性研究[J]. 棉纺织技术, 2020, 48(8): 51-54.
	WU Qiping, FAN Haifang, LIU Qianli. Research on production technology and product adaptability of recycled regenerated cotton yarn[J]. Cotton Textile Technology, 2020, 48(8): 51-54.
[3]	LIU Y, HUANG H H, ZHU L B, et al. Could the recycled yarns substitute for the virgin cotton yarns: a comparative LCA[J]. International Journal of Life Cycle Assessment, 2020, 25(10): 2050-2062.
[4]	杨瑞华, 邵秋, 张欣, 等. 废旧涤棉纺织品的回收循环再利用技术[J]. 服装学报, 2022, 7(4): 283-290.
	YANG Ruihua, SHAO Qiu, ZHANG Xin, et al. Recycling and reuse technology of waste polyester and cotton textiles[J]. Journal of Clothing Research, 2022, 7(4): 283-290.
[5]	陈龙, 周哲, 张军, 等. 废旧棉与涤纶纺织品化学法循环再生利用的研究进展[J]. 纺织学报, 2022, 43(5): 43-48.
	CHEN Long, ZHOU Zhe, ZHANG Jun, et al. Research progress in chemical recycling of waste cotton and polyester textiles[J]. Journal of Textile Research, 2022, 43(5): 43-48.
[6]	樊威, 刘红霞, 陆琳琳, 等. 废旧天然纤维纺织品回收利用现状及高值化利用策略[J]. 纺织学报, 2022, 43(5): 49-56.
	FAN Wei, LIU Hongxia, LU Linlin, et al. Progress in recycling waste natural fiber textiles and high-value utilization strategy[J]. Journal of Textile Research, 2022, 43(5): 49-56.
[7]	王飞龙. 废旧纺织品在产业用纺织品领域中的高值化利用[J]. 产业用纺织品, 2022, 40 (3): 1-4.
	WANG Feilong. High value utilization of waste textiles in the field of technical textiles[J]. Technical Textiles, 2022, 40 (3): 1-4.
[8]	汪军. 纺纱新技术发展现状及趋势[J]. 棉纺织技术, 2022, 50(8): 1-6.
	WANG Jun. Development status and trend of spinning new technology[J]. Cotton Textile Technology, 2022, 50 (8): 1-6.
[9]	汪少朋, 吴宝宅, 何洲. 废旧纺织品回收与资源化再生利用技术进展[J]. 纺织学报, 2021, 42(8): 34-40.
	WANG Shaopeng, WU Baozhai, HE Zhou. Technology progress recycling and reuse of waste textiles[J]. Journal of Textile Research, 2021, 42 (8): 34-40.
[10]	UTEBAY B, CELIKB P, CAYB A. Valorization of fabric wastes through production of recycled cotton yarns by compact ring and open-end rotor spinning[J]. Journal of Cleaner Production, 2023, 409(10): 137135-137144.
[11]	韩非, 郎晨宏, 邱夷平. 废旧纺织品资源化循环利用研究进展[J]. 纺织学报, 2022, 43(1): 96-105.
	HAN Fei, LANG Chenhong, QIU Yiping. Research progress in resource recycling based on waste textiles[J]. Journal of Textile Research, 2022, 43(1): 96-105.
[12]	KHAN K R, HOSSAIN M M, CHANDRA S R. Statistical analyses and predicting the properties of cotton/waste blended open-end rotor yarn using Taguchi OA design[J]. International Journal of Textile Science, 2015(2): 22-35.
[13]	WANASSI B, BECHIR A, MOHAMED B. Industrial cotton waste: recycling, reclaimed fiber behavior and quality prediction of its blend[J]. Tekstil Ve Konfeksiyon, 2018, 28: 14-20.
[14]	HALIMI M T, BECHIR A, MOHAMED B H, et al. Influence of spinning parameters and recovered fibers from cotton waste on the uniformity and hairiness of rotor spun yarn[J]. Journal of Engineered Fibers and Fabrics, 2009, 4(3): 36-44.
[15]	杨瑞华, 刘超, 薛元, 等. 转杯复合纺成纱器内流场模拟及纱线质量分析[J]. 纺织学报, 2018, 39(3): 26-30.
	YANG Ruihua, LIU Chao, XUE Yuan, et al. Simulation of fiuld flow in rotor composite spinning unit and analysis on yarn quality[J]. Journal of Textile Research, 2018, 39(3): 26-30.
[16]	杨瑞华, 薛元, 王善元. 转杯纺复合纱与sirofil复合纱的性能对比分析[J]. 纺织学报, 2007(12): 30-33.
	YANG Ruihua, XUE Yuan, WANG Shanyuan. Comparative analysis of properties of open-end rotor spun composite yarn and sirofil yarn[J]. Journal of Textile Research, 2007(12): 30-33.
[17]	刘超. 转杯纺复合纱气流特征及其成纱参数优化研究[D]. 无锡: 江南大学, 2017: 1-4.
	LIU Chao. Study of airflow characteristics during rotor spun composite yarn spinning process and yarn parameters optimization[D]. Wuxi: Jiangnan University, 2017: 1-4.
[18]	武红艳, 罗伟国, 李扬. 二醋片和醋酯长丝的市场分析及前景展望[J]. 合成纤维, 2012, 41(8): 10-13.
	WU Hongyan, LUO Weiguo, LI Yang. Market analysis and prospect of diacetate tablets and acetic acid filament[J]. Synthetic Fiber in China, 2012, 41 (8): 10-13.

[1]	TAN Yidan, ZHANG Zhaohua, LI Shihan. Effect of different sensory modalities on wetness perception of fabrics [J]. Journal of Textile Research, 2024, 45(06): 82-88.
[2]	XU Hui, ZHU Hao, PAN Suqing, SHI Hongyan, YING Di. Woven fabric simulation based on variable section multifilament model [J]. Journal of Textile Research, 2024, 45(05): 70-78.
[3]	LU Yunjing, WANG Xue, QI Yuanzhang, SONG Lin, LIAN Zhijun, LI Xin. Influences of pigment and linear density on spun-dyed polyester staple fiber and yarn [J]. Journal of Textile Research, 2024, 45(03): 97-105.
[4]	ZHOU Xinru, FAN Mengjing, YUE Xinyan, HONG Jianhan, HAN Xiao. Preparation of conductive micro-nano fiber composite yarns and their gas-sensitive properties [J]. Journal of Textile Research, 2024, 45(02): 52-58.
[5]	XIE Yanxia, ZHANG Weiqiang, XU Yaning, ZHAO Shuhan, YIN Wenxuan, ZHANG Wenqiang, HAN Xu. Migration properties of commercial polyethylene terephthalate staple fiber oligomers and influencing factors thereof [J]. Journal of Textile Research, 2024, 45(01): 65-73.
[6]	LIU Ya, ZHAO Chen, ZHUANG Xupin, ZHAO Yixia, CHENG Bowen. Fabrication and properties of metallocene polyethylene spunbond filament based on Polyflow simulation [J]. Journal of Textile Research, 2023, 44(12): 1-9.
[7]	DING Caihong, ZUO Jinzhao. Research on filament collection and discharge technology with an automated shoveling system under non-stop-spinning condition [J]. Journal of Textile Research, 2023, 44(12): 162-169.
[8]	MIAO Lulu, DONG Zhengmei, ZHU Fanqiang, RONG Hui, HE Linwei, ZHENG Guoquan, ZOU Zhuanyong. Influence of core filament type and delivery speed on performance of air-jet vortex spun core-spun yarns [J]. Journal of Textile Research, 2023, 44(12): 50-57.
[9]	JIA Bingfan, AO Limin, TANG Wen, ZHENG Yuansheng, SHANG Shanshan. Processing of wool yarn/polyamide filament covered yarns and their properties and applications [J]. Journal of Textile Research, 2023, 44(12): 58-66.
[10]	LUO Chunxu, GONG Haoran, WU Minyong, HUANG Cong, LIU Keshuai. Preparation and properties of special basalt sewing threads [J]. Journal of Textile Research, 2023, 44(11): 61-66.
[11]	NIE Wenqi, XU Shuai, GAO Junshuai, FANG Bing, SUN Jiangdong. Degradation properties of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) modified polyester composite filament [J]. Journal of Textile Research, 2023, 44(09): 35-42.
[12]	ZHANG Hua, LIU Shuai, YANG Ruihua. Tensile property modelling of composite core/sheath yarn with double filaments [J]. Journal of Textile Research, 2023, 44(08): 57-62.
[13]	FU Chiyu, XU Ao, QI Shuo, WANG Kai, MIAO Ying, SHANG Lulu, XIA Zhigang. Shape memory alloy composite yarn and its fabric actuation performance [J]. Journal of Textile Research, 2023, 44(06): 91-97.
[14]	MIAO Ying, XIONG Shiman, ZHENG Minbo, TANG Jiandong, ZHANG Huixia, DING Cailing, XIA Zhigang. Effect of high smooth treatment on polyimide staple yarns and its fabric properties [J]. Journal of Textile Research, 2023, 44(02): 118-127.
[15]	WU Jing, HAN Chenchen, GAO Weidong. Properties and applications of yarn-based actuators based on skeletalmuscle-like structure [J]. Journal of Textile Research, 2023, 44(02): 128-134.

Viewed

Full text

From	Others	local

Times	31	28
Rate	53%	47%

Abstract

103

Just accepted	Online first	Issue

0	0	103

From	Others	local

Times	79	24
Rate	77%	23%

Cited

Web of Science	Crossref	ScienceDirect	Search for Citations in Google Scholar >>


This page requires you have already subscribed to WoS.

Shared

Discussed

No Suggested Reading articles found!

纱线编号	纱线成分	棉纤维含量/%	粘胶短纤含量/ %	涤纶短纤含量/ %	再循环棉纤维含量/ %	再循环涤纶纤维含量/%	涤纶长丝含量/ %	醋酯长丝含量/ %	粘胶长丝含量/ %	涤纶长丝线密度	醋酯长丝线密度	粘胶长丝线密度	所织织物编号
1#	C/rC/rP	68.34	0	0	19.00	12.66	0	0	0	—	—	—	1^*
2#	C/rC/rP/Pf	58.11	0	0	16.13	10.76	15	0	0	5.6 tex(36 f)	—	—	2^*
3#	C/rC/rP/Pf	52.49	0	0	14.71	9.80	23	0	0	8.3 tex(72 f)	—	—	3^*
4#	C/rC/rP/Pf	47.87	0	0	13.28	8.85	30	0	0	11.1 tex(96 f)	—	—	4^*
5#	R/rC/rP	0	36	0	38.22	25.78	0	0	0	—	—	—	5^*
6#	R/rC/rP/Pf	0	30	0	32.85	22.15	15	0	0	5.6 tex(36 f)	—	—	6^*
7#	R/rC/rP/Pf	0	28	0	29.94	19.06	23	0	0	8.3 tex(72 f)	—	—	7^*
8#	P/rC/rP	0	0	39	36.52	24.48	0	0	0	—	—	—	8^*
9#	P/rC/rP/Pf	0	0	33	31.19	20.81	15	0	0	5.6 tex(36 f)	—	—	9^*
10#	P/rC/rP/Pf	0	0	30	28.04	18.96	23	0	0	8.3 tex(72 f)	—	—	10^*
11#	C/Acf	77.41	0	0	0	0	0	22.59	0	—	8.3 tex(19 f)	—	11^*
12#	C/Rf	77.41	0	0	0	0	0	0	22.59	—	—	8.3 tex(24 f)	12^*
13#	C/rC/Pf	38.71	0	0	38.70	0	22.59	0	0	8.3 tex(36 f)	—	—	13^*
14#	C/rC/Acf	60.57	0	0	16.84	0	0	22.59	0	—	8.3 tex(19 f)	—	14^*
15#	C/rC/Rf	60.57	0	0	16.84	0	0	0	22.59	—	—	8.3 tex(24 f)	15^*

Just accepted

Online first

Just accepted

Online first