Journal of Textile Research ›› 2020, Vol. 41 ›› Issue (02): 149-154.doi: 10.13475/j.fzxb.20190203706

• Machinery & Accessories • Previous Articles     Next Articles

Research and implementation of information model for textile intelligent dyeing and finishing workshop based on OPC UA

LI Feng(), ZHANG Kun, YUAN Li'na   

  1. College of Computer Science and Technology, Donghua University, Shanghai 201620, China
  • Received:2019-02-20 Revised:2019-07-04 Online:2020-02-15 Published:2020-02-21

Abstract:

In order to establish a system of intelligent dyeing and finishing workshop in textile dyeing and finishing industry, an information system modeling scheme based on OPC UA was proposed. Taking the flat continuous production workshop as an example, the "dyeing and finishing equipment type" and "monitoring unit type" were abstracted on the basis of analyzing the physical model of the key equipment, which were used to define the common attributes, control methods of the equipment and monitoring unit, and unique properties through the private properties of various devices. The model definition fully complies with the OPC UA international standard, enabling the device to provide standardized services to the outside, presenting a unified interface and communication protocal, and achieving interconnection and interoperability between devices and systems. On the basis of establishing the equipment model, the logical model and overall architecture of the textile intelligent dyeing and finishing workshop were built. The data communication between the equipment end and the manufacturing execution system was implemented by using the OPC UA communication protocol. The model and workshop architecture have been applied in actual production, providing important references to use of OPC UA technology in the whole textile industry.

Key words: OPC UA, intelligent, dyeing workshop, communication specification, information model

CLC Number: 

  • TS198

Fig.1

Dyeing and finishing workshop application scene model"

Fig.2

Correspondence between information model and textile equipment"

Fig.3

Dyeing and finishing intelligent equipment information model structure"

Fig.4

Information model of dyeing and finishing equipment type"

Fig.5

Monitoring unit type model"

Fig.6

Dyeing and finishing workshop instantiation information model"

Fig.7

Mercerized machine instantiation model"

Fig.8

Temperature monitoring unit instantiation information"

Fig.9

UaModele model of Mercerizing machine"

Fig.10

Dyeing and finishing workshop system architecture"

[1] 蒋高明, 高哲, 高梓越. 针织智能制造研究进展[J]. 纺织学报, 2017,38(10):177-183.
JIANG Gaoming, GAO Zhe, GAO Ziyue. Research advance of knitting intelligent manufacturing[J]. Journal of Textile Research, 2017,38(10):177-183.
[2] 李仁旺, 朱泽飞, 张思荣, 等. 印染企业信息化及其关键技术[J]. 纺织学报, 2006,27(2):95-97,104.
LI Renwang, ZHU Zefei, ZHANG Sirong, et al. Information technology of printing and dyeing enter-prises[J]. Journal of Textile Research, 2006,27(2):95-97, 104.
[3] 张策. 面向制造物联网的OPC UA信息模型研究与实现[D]. 武汉:华中科技大学, 2016: 2-3.
ZHANG Ce. Research and implementation of OPC UA information model towards internet of manufacturing things[D]. Wuhan:Huazhong University of Science & Technology, 2016: 2-3.
[4] 蒲宬亘. 基于OPC UA的无线现场设备服务化开放互联技术研究[D]. 重庆:重庆邮电大学, 2016: 5-6.
PU Chenggen. Research of service-oriented open interconnection technology for OPC UA based wireless field devices[D]. Chongqing: Chongqing University of Posts and Telecommunications, 2016: 5-6.
[5] 孙其博, 刘杰, 黎羴, 等. 物联网:概念、架构与关键技术研究综述[J]. 北京邮电大学学报, 2010,33(3):1-9.
SUN Qibo, LIU Jie, LI Shan, et al. Internet of things: summarize on concepts architecture and key technology problem[J]. Journal of Beijing University of Posts and Telecommunications, 2010,33(3):1-9.
[6] BECKMAN D. CIM-OSA: computer integrated manufacturing-open system architecture[J]. International Journal of Computer Integrated Manufacturing, 1989,2(2):94-105.
doi: 10.1080/09511928908944387
[7] FLORIAN Pauker, THOMAS Frühwirth, BURKHARD Kittl, et al. A systematic approach to OPC UA information model design[J]. Procedia CIRP, 2016,57:321-326.
doi: 10.1016/j.procir.2016.11.056
[8] 张兆坤, 邵珠峰, 王立平, 等. 数字化车间信息模型及其建模与标准化[J]. 清华大学学报(自然科学版), 2017,57(2):128-133,140.
ZHANG Zaokun, SHAO Zhufeng, WANG Liping, et al. Digital workshop information and its standardization[J]. Journal of Tsinghua University (Science and Technology), 2017,57(2):128-133, 140.
[9] 苏延召, 李艾华 . 基于 OPC UA 的自动化系统集成技术研究[J]. 测控技术, 2011,30(3):68-71.
SU Yanzhao, LI Aihua. The technology of automation system integration based on OPC UA[J]. Measurement & Control Technology, 2011,30(3):68-71.
[10] SALVATORE Cavalieri, MARCO Giuseppe Salafia, MARCO Stefano Scroppo. Integrating OPC UA with web technologies to enhance interoperability[J]. Computer Standards & Interfaces, 2018,61:45-64.
[11] FERNBACH W, GRANZER W, KASTNER W. Interoperability at the management level of building automation systems: a case study for BACnet and OPC UA[C]// Emerging technologies & factory automation, 2011 IEEE 16th conference ETFA 2001. Toulouse: IEEE. 2011: 1-8.
[12] SCHLEIPEN M. OPC UA supporting the automated engineering of production monitoring and control sys-tems[C]// 2008 IEEE international conference on emerging technologies and factory automation. Hamburg: IEEE, 2008: 640-647.
[13] 邱云, 季振山, 张祖超, 等. 基于OPC UA技术的Labview与PLC通信[J]. 计算机系统应用, 2017,26(2):231-234.
QIU Yun, JI Zhenshan, ZHANG Zuchao, et al. Communication between labview and PLC based on OPC UA[J]. Computer Systems & Applications, 2017,26(2):231-234.
[14] OPC UA Specification Part 3: Address Space Model Release Candidate Version 1.00[EB/OL]. 2006- 07- 28. http://www.opcfoundation.org/UA/Part3.
[15] 江城, 张英俊, 谢斌红. OPC UA信息建模:煤矿监控系统集成案例研究[J]. 电脑开发与应用, 2014,27(10):1-4.
JIANG Cheng, ZHANG Yingjun, XIE Binhong. OPC UA information modeling: a case study of coal mine supervisory control system[J]. Computer Development & Applications, 2014,27(10):1-4.
[16] 王民, 曹鹏军, 宋铠钰, 等. 基于OPC UA的数控机床制造数字化车间信息交互模型[J]. 北京工业大学学报, 2018,44(7):1040-1046.
WANG Min, CAO Pengjun, SONG Kaiyu, et al. Information interaction model of digital workshop based on OPC UA for CNC machine tools manufacturing[J]. Journal of Beijing University of Technology, 2018,44(7):1040-1046.
[1] YIN Shiyong, BAO Jinsong, TANG Shixi, YANG Yun. Modeling method of cyber physical production system for ring spinning [J]. Journal of Textile Research, 2021, 42(02): 65-73.
[2] ZHOU Qihong, SUN Baotong, CEN Junhao, ZHAN Qichen. Measurement method of winding density of cheese package based on laser scanning and modeling [J]. Journal of Textile Research, 2021, 42(01): 96-102.
[3] MA Liyun, WU Ronghui, LIU Sai, ZHANG Yuze, WANG Jun. Preparation and electrical properties of triboelectric nanogenerator based on wrapped composite yarn [J]. Journal of Textile Research, 2021, 42(01): 53-58.
[4] YANG Yuchen, QIN Xiaohong, YU Jianyong. Research progress of transforming electrospun nanofibers into functional yarns [J]. Journal of Textile Research, 2021, 42(01): 1-9.
[5] WANG Jilong, LIU Yan, JING Yuanyuan, XU Qingli, QIAN Xiangyu, ZHANG Yihong, ZHANG Kun. Advances in fiber-based wearable electronic devices [J]. Journal of Textile Research, 2020, 41(12): 157-165.
[6] XIAO Yuan, WANG Pan, ZHANG Wei, ZHANG Chengkun. Research on forming process of bulge at start of jet printing conductive circuit on fabric surfaces [J]. Journal of Textile Research, 2020, 41(12): 81-86.
[7] YU Yucong, SHI Xiaolong, LIU Lin, YAO Juming. Recent progress in super wettable textiles for oil-water separation [J]. Journal of Textile Research, 2020, 41(11): 189-196.
[8] JIN Peng, XUE Zhebin, GE Yao. New intelligent mining clothing design with real-time gas monitoring function [J]. Journal of Textile Research, 2020, 41(11): 143-149.
[9] HUANG Yangyang, LIU Wei, HUA Ying, ZHAO Zhongqi, XU Jin. Development of novel intelligent silk quilt for young children [J]. Journal of Textile Research, 2020, 41(10): 150-157.
[10] AN Qi, FU Yijun, ZHANG Yu, ZHANG Wei, WANG Lu, LI Dawei. Research progress of nonwovens for medical protective garment [J]. Journal of Textile Research, 2020, 41(08): 188-196.
[11] WANG Jianping, XU Shuo, WANG Zhujun, YAO Xiaofeng, LI Yonggui. Design and implementation of electronic monitoring system for intelligent sports bra [J]. Journal of Textile Research, 2020, 41(06): 105-111.
[12] WANG Songsong, PENG Laihu, HU Xudong. Knitting machine information modeling under OPC unified architecture framework [J]. Journal of Textile Research, 2020, 41(05): 167-175.
[13] CHEN Hui, WANG Xi, DING Xin, LI Qiao. Design of temperature-sensitive garment consisting of full fabric sensing networks [J]. Journal of Textile Research, 2020, 41(03): 118-123.
[14] ZHANG Jiahui, WANG Jianping. Electric conduction and resistance theory model of circular weft knitted electrodes [J]. Journal of Textile Research, 2020, 41(03): 56-61.
[15] LIU Yujian, TAN Jing, CHEN Mingjun, YU Shaoyang, LI Haoyi, YANG Weimin. Research progress of electrospun nanofiber yarns [J]. Journal of Textile Research, 2020, 41(02): 165-171.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!