Journal of Textile Research ›› 2021, Vol. 42 ›› Issue (07): 82-88.doi: 10.13475/j.fzxb.20201007007

• Textile Engineering • Previous Articles     Next Articles

Preparation and properties of puncture-resistant fabrics made from polyester and aramid or ultrahigh molecular weight polyethylene compound yarns

LI Fengyan(), YE Tianyu, ZHAN Xiaoqing, ZHAO Jian, LI Danyang, WANG Rui   

  1. School of Textile Science and Engineering, Tiangong University, Tianjin 300387, China
  • Received:2020-10-29 Revised:2021-03-08 Online:2021-07-15 Published:2021-07-22

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Abstract:

In order to reduce the costs and improve comfortability of puncture-resistant fabrics made from high performance fibers, the compound yarn with aramid or ultrahigh molecular weight polyethylene fiber (UHMWPE) and polyester were prepared and used as the yarn materials of puncture-resistant fabrics. The influence of compound yarn, fabric density and overlying layers on static puncture properties, air and moisture permeability of fabrics were measured and analyzed. The results show that the puncture force increases with the increase in fabric areal density, and the addition of polyester fibers either maintain or improve the puncture resistance of the fabrics. By increasing the fabric layers, the maximal load improvement is close to 536%. In addition, the puncture load could be achieved by increasing fiber content with small fabric layers.The addition of compound yarn has no influence on air and moisture permeability of the fabrics. However, the air permeability are significantly decreased with overlying layers to 64.82% with the increase of fabric warp and weft densities.

Key words: puncture-resistant fabric, compound yarn, static puncture, aramid, ultrahigh molecular weight polyethylene fiber, polyester, high performance fiber

CLC Number: 

  • TS156

Tab.1

Fabric specification"

样品编号 经纱原料 纬纱原料 面密度/(g·m-2) 织物厚度/mm 织物密度/(根·(10 cm)-1) 纱线线密度
经向 纬向 经纱 纬纱
Z-1 2# 2# 388.15 0.76 170 130 111 tex(667 f)+
8.33 tex(72 f) 		111 tex(667 f)+
8.33 tex(72 f)
Z-2 393.91 0.88 170 130
Z-3 364.95 0.82 170 110
Z-4 K 351.34 0.70 170 100 111 tex(667 f)
Z-5 U 6# 105.77 0.25 200 160 22.22 tex(198 f) 22.22 tex(198 f)+
8.33 tex(72 f)
Z-6 120.02 0.24 200 200
Z-7 133.65 0.26 200 240
Z-8 6# 6# 119.97 0.35 240 160 22.22 tex(198 f)+
8.33 tex(72 f) 		22.22 tex(198 f)+
8.33 tex(72 f)
Z-9 154.27 0.37 240 200
Z-10 162.41 0.34 240 240
Z-11 148.76 0.36 240 240
Z-12 171.65 0.45 240 280

Tab.2

Fabric specification of commercial fabrics"

样品编号 经纱原料 纬纱原料 面密度/(g·m-2) 织物厚度/mm 织物密度/(根·(10 cm)-1) 纱线线密度
经向 纬向 经纱 纬纱
Y-1 K K 200 0.283 54 54 166.67 tex(1 000 f) 166.67 tex(1 000 f)
Y-2 220 0.316 100 100 111.11 tex(667 f) 111.11 tex(667 f)
Y-3 240 0.317 70 70 166.67 tex(1 000 f) 166.67 tex(1 000 f)
Y-4 400 0.574 60 54 333.33 tex(1 300 f) 333.33 tex(1 300 f)
Y-5 U U 90 0.180 200 180 22.22 tex(198 f) 22.22 tex(198 f)
Y-6 130 0.329 150 150 44.44 tex(240 f) 44.44 tex(240 f)
Y-7 180 0.405 220 240
Y-8 240 0.620 90 90 133.33 tex(768 f) 133.33 tex(768 f)

Fig.1

Instrument of measurement on puncture resistance. (a) Cylindrical clipper; (b) Knife with single edge"

Fig.2

Stress-strain curves of compound yarn. (a) PET/aramid(1#-5#); (b) PET/UHMWPE(6#-10#);(c) PET/UHMWPE(11#-15#) "

Tab.3

Puncture resistance of single-layer fabric"

样品编号 高性能纤维根数/
(根·m-2) 		纤维总根数/
(根·m-2) 		载荷/N
Y-1 108 000 108 000 33.597
Y-2 133 400 133 400 44.394
Y-3 140 000 140 000 66.480
Y-4 148 200 148 200 95.267
Y-5 75 240 75 240 20.753
Y-6 72 000 72 000 24.341
Y-7 110 400 110 400 40.799
Y-8 138 240 138 240 59.761
Z-1 115 284 221 700 119.427
Z-2 100 504 206 920 112.418
Z-3 115 284 221 700 165.119
Z-4 139 122 192 330 50.325
Z-5 63 359 828 00 20.023
Z-6 74 159 93 600 22.601
Z-7 84 961 104 400 24.196
Z-8 69 120 108 000 23.791
Z-9 83 160 118 800 28.151
Z-10 87 182 129 600 30.118
Z-11 90 720 129 600 27.044
Z-12 101 523 140 400 30.511

Tab.4

Effect of stacking layers on puncture resistance of fabrics"

样品
编号 		堆叠
层数 		高性能纤维根数/
(根·m-2) 		纤维总根数/
(根·m-2) 		载荷/N
Y-5 1 108 000 108 000 20.753
2 150 480 150 480 38.352
3 225 720 225 720 65.854
4 300 960 300 960 90.843
Y-6 1 72 000 72 000 24.341
2 144 000 144 000 47.791
3 216 000 216 000 76.222
4 288 000 288 000 99.749
Y-7 1 110 400 110 400 40.799
2 220 800 220 800 95.359
3 331 200 331 200 170.436
4 441 600 441 600 173.404
Y-8 1 138 240 138 240 59.761
2 276 480 276 480 127.175
3 414 720 414 720 274.523
4 552 960 552 960 295.710
Z-5 1 63 359 82 800 20.023
2 126 718 165 600 35.345
3 190 077 248 400 56.139
4 253 436 331 200 61.908
Z-6 1 74 159 93 600 22.601
2 148 318 187 200 52.491
3 222 477 280 800 72.993
4 296 636 374 400 110.396
Z-7 1 84 961 104 400 24.196
2 169 922 208 800 65.473
3 254 883 313 200 92.010
4 339 844 417 600 172.197

Fig.3

Puncture morphology of single-layer fabrics. (a) PET/UHMWPE; (b) PET/aramid"

Fig.4

Puncture morphology of 2-layer (a), 3-layer (b) and 4-layer (c) fabrics"

Tab.5

Air permeability of fabrics"

样品编号 堆叠层数 透气率/(mm·s-1)
Y-5 1 36.22
2 23.11
4 17.12
Z-5 1 44.35
2 31.88
4 26.97
Z-6 1 37.37
2 27.39
4 18.94
Z-7 1 29.99
2 17.67
4 10.55

Tab.6

Moisture permeability of fabrics"

样品编号 透湿率/(g·m-2·h-1)
Y-5 124.42
Z-5 124.20
Z-6 119.05
Z-7 106.57
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