Journal of Textile Research ›› 2022, Vol. 43 ›› Issue (03): 110-115.doi: 10.13475/j.fzxb.20210304906

• Dyeing and Finishing & Chemicals • Previous Articles     Next Articles

Dyeing process for polyester fabrics with continuous pad dyeing method

HE Yingting1,2, LI Min1,2, WANG Ruifeng1,2, WANG Chunxia2, FU Shaohai1,2,3()   

  1. 1. Jiangsu Engineering Research Center for Digital Textile Inkjet Printing, Wuxi, Jiangsu 214122, China
    2. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
    3. National Manufacturing Innovation Center of Advanced Dyeing and Finishing Technology, Taian, Shandong 271000, China
  • Received:2021-03-12 Revised:2021-11-24 Online:2022-03-15 Published:2022-03-29
  • Contact: FU Shaohai E-mail:shaohaifu@hotmail.com

RichHTML

12

PDF (PC)

102

Abstract:

In view of the energy consumption and wastewater treatment in the production of polyester dyeing caused by reduction cleaning for color fastness improvement, C.I. Disperse Blue 291 dispersion were prepared and was applied for continuous pad dyeing of polyester fabrics. The influence of dispersing property and particle size of C.I. Disperse Blue 291 dispersion on K/S value of dyed fabric was studied, the influence of adding adhesive, anti-migration agent and penetrant on dyeing effect of polyester fabric was analyzed, the influence of cationic fixing agent on color fastness of dyed polyester fabric was discussed, and the thermal performance and strength of dyed polyester fabric was analyzed. Experimental results show that the levelness, color fastness and K/S value of the dyed polyester fabric is improved, the dyed fabrics exhibit excellent dry rubbing fastness (5 grade), wet rubbing fastness (4-5 grade) and washing fastness (5 grade) as well as significant reduction of chemical oxygen demand (54.7%), the thermal performance and strength of the fabrics are virtually unaffected.

Key words: polyester fabric, pad dyeing, color performance, color fastness, chemical oxygen demand

CLC Number: 

  • TS193.5

Fig.1

Dyeing process"

Fig.2

Dispersion property of C.I. Disperse Blue 291. (a) Zeta potential; (b) Viscosity and shear stress"

Fig.3

Relationship between dispersion particle size and K/S value of dyed polyester fabric"

Tab.1

Effects of reagents type and dosage on color parameters and color fastness of dyed polyester fabric"

助剂 ΔE值 K/S值 耐摩擦色牢度/级 耐皂洗色牢度/级 皂洗残液
吸光度
种类 质量分数/% 干 湿 沾色 变色
防泳移剂PA 0 2.25 37.46 3~4 2 3~4 4 0.301
3 1.46 36.52 4 1~2 3~4 4~5 0.315
5 1.38 36.02 4~5 2 3~4 5 0.384
7 1.37 36.94 4~5 2~3 3~4 5 0.342
9 1.37 37.36 4 2~3 3~4 4~5 0.337
黏合剂DM-5128 0 1.20 37.08 3 2~3 3 4 0.521
3 1.25 34.29 4~5 3~4 3~4 5 0.283
5 1.28 38.28 4~5 3~4 3~4 5 0.257
7 1.26 38.03 4~5 4 4 5 0.221
9 0.99 34.83 4~5 4 4 5 0.180
渗透剂DXA-603 0 1.26 38.03 4~5 4 4 5 0.221
0.5 1.19 41.65 4~5 4 4 5 0.181
1 1.20 41.81 4~5 4 4 4~5 0.227
2 1.25 41.35 4~5 4 3~4 4~5 0.186
3 1.39 40.47 4~5 4 3~4 4~5 0.197

Tab.2

Effect of cationic agent on color fastness and COD value of dyed polyester fabric"

固色剂
质量分数/%		 耐摩擦色牢度/级 耐皂洗色牢度/级 COD值/
(mg·L-1)
干 湿 沾色 变色
0.0 4~5 4 4 5 444.6
0.6 5 4~5 4~5 5 286.4
1.0 5 4~5 5 5 235.2
2.0 5 4~5 5 5 212.7
3.0 5 4~5 5 5 201.4

Fig.4

Color effect of blank and dyed samples. (a) Front of blank sample; (b) Front of dyed sample (c) Fluff of blank sample; (d) Fluff of dyed sample"

Tab.3

K/S value, color fastness and COD value of washing residue of samples"

样布 K/S值 耐摩擦色
牢度/级		 耐皂洗色
牢度/级		 COD值/
(mg·L-1)
干 湿 沾色 变色
空白样 62.08 3 2~3 3 4 263.4
染色样 41.65 4~5 4 4 5 444.6
阳离子改性样 40.23 5 4~5 5 5 201.4

Fig.5

TG(a), DTG(b) and DSC(c) curves of original sample and dyed sample"

Tab.4

Effect of dyeing process on breaking strength of polyester fabrics"

试样 断裂强力/N 断裂强力损失率/%
经向 纬向 经向 纬向
原样 1 347 1 377 — —
染色样 1 849 1 325.5 -37.27 3.74
[1] XU S, CHEN J, WANG B, et al. An environmentally responsible polyester dyeing technology using liquid paraffin[J]. Journal of Cleaner Production, 2016,112:987-994.
doi: 10.1016/j.jclepro.2015.08.114
[2] CHAKRABORTY J N. Fundamentals and practices in colouration of textiles[M]. New Delhi: WPI Pvt Ltd, 2010: 20.
[3] OZTURK E, KOSEOGLU H, KARABOYAC M, et al. Minimization of water and chemical use in a cotton/polyester fabric dyeing textile mill[J]. Journal of Cleaner Production, 2016,130:92-102.
doi: 10.1016/j.jclepro.2016.01.080
[4] FANG K, WANG C, ZHANG X, et al. Dyeing of cationised cotton using nanoscale pigment dispersions[J]. Color Technol, 2005,121(6):325-328.
doi: 10.1111/cte.2005.121.issue-6
[5] BORISOVA A. One-bath dyeing technology for cotton blended fabric:part 1: elaboration of a dyebath content[J]. Key Eng Mater, 2018,762:385-389.
doi: 10.4028/www.scientific.net/KEM.762
[6] SOLANGI W H, NOONARI Z A, CHANNA A A, et al. Influence of binders and thickeners of pigment printing paste on light fastness and crocking fastness of the fabric[J]. International Journal of Science and Research, 2014,3(5):1024-33.
[7] SIS H, BIRINCI M. Wetting and rheological characteristics of hydrophobic organic pigments in water in the presence of non-ionic surfactants[J]. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2014,455:58-66.
doi: 10.1016/j.colsurfa.2014.04.042
[8] 余义开, 张跃军. 棉用聚合物型固色剂的研究进展[J]. 纺织学报, 2010,31(11):145-150.
YU Yikai, ZHANG Yuejun. Development of polymer dye-fixatives for cotton fabrics[J]. Journal of Textile Research, 2010,31(11):145-150.
[9] FU S H, WANG C X. Rheological properties of nansocale poly (styrene-maleic acid) encapsulated organic pigment dispersion by phase separation technique[J]. J Dispersion Sci Technol, 2010,31(11):1474-1478.
doi: 10.1080/01932690903269693
[10] KIM T, SEO B, PARK G, et al. Effects of dye particle size and dissolution rate on the overall dye uptake in supercritical dyeing process[J]. The Journal of Supercritical Fluids, 2019,151:1-7.
doi: 10.1016/j.supflu.2019.05.006
[11] 罗孝勇, 付少海, 王春霞, 等. 超细分散染料的制备及影响转移印花效果的因素[J]. 纺织学报, 2012,33(11):86-90.
LUO Xiaoyong, FU Shaohai, WANG Chunxia, et al. Preparation of ultrafine disperse dye and influence factors on transfer printing effect[J]. Journal of Textile Research, 2012,33(11):86-90.
[12] LI C, XIAO H, WANG X, et al. Development of green waterborne UV-curable vegetable oil-based urethane acrylate pigment prints adhesive: preparation and application[J]. Journal of Cleaner Production, 2018,180:272-279.
doi: 10.1016/j.jclepro.2018.01.193
[13] 艾丽, 朱亚伟. 黏合剂的合成及其在分散蓝79微水印花中的应用[J]. 纺织学报, 2019,40(6):50-57.
AI Li, ZHU Yawei. Synjournal of binder and application in polyester fabric with micro-water printing of disperse blue 79[J]. Journal of Textile Research, 2019,40(6):50-57.
[14] WANG C X, ZHANG Y H. Effect of cationic pretreatment on modified pigment printing of cotton[J]. Mater Res Innovations, 2013,11(1):27-30.
doi: 10.1179/143307507X196194
[15] 谢艳, 陆少锋, 王海珠, 等. 聚氨酯固色剂的制备及应用[J]. 印染, 2021,47(11):44-47.
XIE Yan, LU Shaofeng, WANG Haizhu, et al. Preparation and application of polyurethane fixing agent[J]. China Dyeing & Finishing, 2021,47(11):44-47.
[16] HUSSAIN T, ALI R. Comparison of properties of cotton fabric dyed with pigment and reactive dye[J]. J Text I, 2009,100(1):95-98.
[1] XIE Ailing, YUE Yuhan, AI Xin, WANG Yahui, WANG Yirong, CHEN Xinpeng, CHEN Guoqiang, XING Tieling. Preparation of superhydrophobic polyester fabric modified by tea polyphenols for oil-water separation [J]. Journal of Textile Research, 2022, 43(02): 162-170.
[2] YANG Tengxiang, SHEN Guodong, QIAN Lijiang, HU Huajun, MAO Xue, SUN Runjun. External electric field polarized Ag-BaTiO3/polyester fabric and its photocatalytic properties [J]. Journal of Textile Research, 2022, 43(02): 189-195.
[3] FENG Bingbing, LIU Yanchun, ZHOU Tianchi, BAI Gang. Preparation and performance of steaming-free and washing-free printing paste with disperse dyes [J]. Journal of Textile Research, 2022, 43(01): 161-166.
[4] ZHU Lanfang, BAI Jie, ZHOU Yincheng, HOU Chengwei. Effect of ultrasonic treatment on 4,4'-diaminodiphenylmethane in polyurethane coating of polyester fabric [J]. Journal of Textile Research, 2021, 42(11): 124-128.
[5] PU Dandan, FU Yaqin. Preparation and sound insulation performance of polyester fabric/polyvinyl chloride-hollow glass microspheres composites [J]. Journal of Textile Research, 2021, 42(11): 77-83.
[6] LI Chang, FANG Kuanjun, LIU Xiuming, AN Fangfang, LIANG Yingchao, LIU Hao. Effect of cationic modification in hydrophobic system on ink droplet spreading on cotton/polyamide fabrics [J]. Journal of Textile Research, 2021, 42(09): 112-119.
[7] LI Liang, LIU Jingfang, HU Zedong, GENG Changjun, LIU Rangtong. Graphene oxide loading on polyester fabrics and antistatic properties [J]. Journal of Textile Research, 2020, 41(09): 102-107.
[8] LIU Guojin, HAN Pengshuai, CHAI Liqin, WU Yu, LI Hui, GAO Yafang, ZHOU Lan. Preparation and stability of self-crosslinking P(St-NMA) photonic crystals with structural colors on polyester fabrics [J]. Journal of Textile Research, 2020, 41(05): 99-104.
[9] JI Hong, ZHANG Yang, CHEN Kang, SONG Minggen, JIANG Quan, FAN Yonggui, ZHANG Yumei, WANG Huaping. Developing black high-tenacity polyester yarns based on dynamic characteristics [J]. Journal of Textile Research, 2020, 41(04): 1-8.
[10] WANG Xiaofei, WAN Ailan. Preparation of polypyrrole/silver conductive polyester fabric by ultraviolet exposure [J]. Journal of Textile Research, 2020, 41(04): 112-116.
[11] DING Fang, REN Xuehong. Flame-retardant finishing of polyester fabrics by grafting phosphorus-nitrogen compounds [J]. Journal of Textile Research, 2020, 41(03): 100-105.
[12] CHEN Ying, ZHOU Shuang, WEI Tianjing, FANG Haoxia, LI Yufei. Preparation and properties of polypyrrole composite fabric by soft template process [J]. Journal of Textile Research, 2019, 40(12): 93-97.
[13] XU Lin, REN Yu, ZHANG Hongyang, WU Shuangquan, LI Ya, DING Zhirong, JIANG Wenwen, XU Sijun, ZANG Chuanfeng. Construction and properties of superhydrophobic layer of titania/fluorosilane on polyester fabric surface [J]. Journal of Textile Research, 2019, 40(12): 86-92.
[14] DAI Yue, ZHANG Ruiping, WANG Qiuping, HU Ya'nan, ZHANG Xianguo. Deodorizing effect of polyester fabric treated by citric acid/β-cyclodextrin [J]. Journal of Textile Research, 2019, 40(12): 104-108.
[15] ZHU Jinming, QIAN Jianhua, SUN Liying, LI Zhengping, PENG Huimin. Properties of functionalized composite polyester fabric prepared from silver nanowires of high aspect ratio [J]. Journal of Textile Research, 2019, 40(11): 113-118.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
京ICP备14006648号
Copyright 2021 © Editorial office of Journal of Textile Research
Supported by Beijing Magtech Co.Ltd